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FUNCTIONAL DESCRIPTION
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1. Slide rail
2. Carrying handle
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3. Steel tie-off ring
(2788-20 only)
12. On(I) / Off(O) switch
4. Feed handle
13. Drill motor
5. Battery bay
14. Cutting fl uid fi tting
6. Magnet activation knob
15. Quick-change arbor
7. Speed selector
16. Safety strap bracket
(strap not shown)
8. Motor adjustment lever
17. Magnetic base
9. Cutting fl uid valve
18. LED button
10. Cutting fl uid bracket
11. Cutting fl uid bottle
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ASSEMBLY
WARNING
Recharge only with the
charger specifi ed for the battery. For specifi c
charging instructions, read the operator's
manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Attaching Feed Handle
1. Line up the anvil and slide the handle into place
on the desired side of the tool.
2. To remove, press the center button and pull the
handle away from the tool.
Do not use a wrench, pipe, or any other lever in
place of the feed handle.
Motor adjustment lever
The motor adjustment lever is used to raise and
lower the motor on the slide rail. Always hold the
motor securely before loosening the adjustment
lever.
Installing the Cutting Fluid Bottle
1. Ensure the valve is in the off (sideways) position.
2. Fill the bottle with HAWG WASH® cutting fl uid.
3. Attach the bottle bracket to the drill.
4. Attach the hose to the fi tting on the side of the
drill.
OPERATION
WARNING
Always remove battery
pack before changing or removing acces-
sories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
WARNING
To reduce the risk of injury,
wear safety goggles or glasses with side
shields.
Typical Operation
1. Check the work surface to make sure it is clean
and free of foreign materials.
Paint, rust, scale or uneven surfaces decrease
the holding strength of the magnet. Chips, burrs,
dirt and other foreign materials on the surface
of the magnetic base will also decrease holding
power. Use a smooth, fl at fi le to keep the magnet
clean and free of nicks.
The drill attaches magnetically to 1/4" or
thicker ferrous stock. Do not use on stock
less than 1/4". The magnetic base WILL NOT
hold on nonmagnetic grades of stainless steel.
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2. To install/remove cutter:
A. Remove battery pack.
B. Raise the drill motor to its highest position
on the slide rail.
C. Twist the quick-change arbor. Insert the cut-
ter into the arbor and release collar. Tug on
cutter to ensure it is secure. Cutter should
be fully seated into spindle.
D. Reverse procedure to remove cutter.
NOTE: Do not remove cutter unless slug is
removed. Slug may eject unexpectedly. Avoid
contact with cutter tips. Periodically inspect the
cutter tips for loose or damaged tips.
NOTE: If the cutter does not release from the ar-
bor when the collar is turned, use a locking pliers
to grasp the cutter above the cutter fl utes. Hold-
ing the collar securely in one hand, rotate the pli-
ers clockwise to release the cutter from the arbor.
WARNING
To reduce the risk of injury,
do not hold workpiece by hand.
3. Select High Speed
or Low Speed
, depend-
ing on your application.
4. Position the tool so the center pin is directly over
the desired cutting location. Rotate the magnet
knob to engage the magnet. The magnet icons
will align
. The drill motor will not start if the
magnet is not engaged with the work surface.
WARNING
To reduce the risk of in-
jury, always use a safety strap on vertical,
overhead, and pipe applications. Mounting
can release.
5. Use a safety strap on vertical, overhead, and
pipe applications.
A. Route the safety strap, through the lower
slots, and wrap it tightly around a solid, rigid
structure. Make sure the strap is not twisted.
B. Snap the safety strap snaphooks together.
Eliminate any slack in the strap.
C. When using on a vertical surface, secure
the safety strap with a c-clamp or similar
device. This will hold the strap in place and
prevent the tool from sliding down the vertical
surface. Do not clamp to the strap. This may
damage the strap and cause it to break.
WARNING
Do not use cutting fl uid
in an overhead or any other position that
allows cutting fl uid to enter motor or switch
enclosure.
6. Insert battery pack.
7. With the on(I) / off(O) switch in the off(O) posi-
tion, turn the cutting fl uid bottle valve to the
on (downward) position. Cutting fl uid will be
released as the center pin contacts the work
surface.
Failure to lubricate properly will cause cutter
damage. The use of HAWG WASH® cutting fl uid
is recommended for long life of these cutters.
The operator is responsible for the application
of lubricants other than HAWG WASH® cutting
fl uid.
In overhead or vertical cutting applications, do
not use cutting fl uids. Use only lubricant pastes
or sprays recommended for high speed cutting.
Do not allow lubricant pastes and sprays to enter
tool.
WARNING
To reduce the
risk of injury, always keep hands,
gloves, rags, clothing, etc. away
from moving parts and chips. Do
not try to remove chips while the cutter is
rotating. Chips are sharp and can pull objects
into moving parts.
8. Start the drill motor by pulling
the on(I) / off(O) switch out, by
both sides, to the on(I) position.
The drill motor will not start if
the magnet is not engaged with
the work surface.
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