Panels can be mounted directly to masonry wall with wooden studs
attached, over drywall to wooden studs, or to bare wooden studs. If
the mounting surface is not flat, the walls may need to be shimmed.
Masonry Block/Poured Concrete Wall
Before you can install the panels on poured concrete or masonry
block walls, you must install 2" x 4" (5.1 cm x 10.2 cm) wooden studs
to the wall with the 4" (10.2 cm) side against the wall. The wooden
studs must be installed over the entire area to be covered by the
GearWall
l®
panels. This provides a level surface on which to apply the
panels.
1. Install the first stud at the starting edge of the desired coverage
area to act as a guide.
Drill a hole through the stud and into the wall surface. Follow
■
masonry screw manufacturer's instructions for proper
installation.
For best results use a hammer drill and masonry bit.
■
NOTE: For extra hold, you may choose to put construction
adhesive on the stud before attaching it to the wall.
Secure the stud to the wall by placing ¹⁄₄" x 2³⁄₄" masonry
■
screws every 18" (45.72 cm).
2. Use this stud as your guide. Measure 16" (40.64 cm) from the
corner and snap a vertical chalk line using a chalk line with a
plumb bob. Snap a chalk line every 16" (40.64 cm) from this
point.
3. Align the center of the stud with the chalk line. Attach the
remaining studs to the wall as you did in Step 1.
A. Masonry screws
B. Wooden stud
INSTALLATION INSTRUCTIONS
Prepare the Wall
A
B
Drywall over Wooden Studs
1. Locate all wooden studs and mark the wall(s).
2. Locate electrical wiring and mark the wall(s).
Outlets and Switches
Locate any cutouts, measure and cut the panels prior to beginning
the installation. Electrical outlets should be recessed and trimmed in
the following manner, using GearWall
1. Measure the outlet box or switch box location to edge of the
cover.
2. Cut the GearWall
®
trim to the correct dimensions.
3. Notch the top and bottom trim as shown so the fit is snug.
A
B
C
D
A. Top trim
B. Notch
4. Place the trims around the outlets as you install the panels.
®
trim.
C. Side trim
D. Bottom trim
3