Hypertherm T100M Mode D'emploi page 3

TORCH MAIN BODY REPLACEMENT
Torch body
Mounting sleeve
Screws (3)
Disassemble the torch and remove the torch main body
1. Disconnect the power and remove the torch lead from the power supply. See Section 3 of the Operator Manual.
2. Remove the consumables.
3. Remove the o-ring from torch body and discard it.
4. Unscrew the strain relief, strain relief lock, and positioning sleeve.
5. Slide the strain relief, strain relief lock, and positioning sleeve back over the torch lead.
6. Remove the screws (3) from the mounting sleeve and remove the sleeve.
7. Disconnect the blue and orange cap sensor wires.
8. Disconnect the plunger:
• For all torches except the T100M-2, remove the retaining ring from the plunger using needle nose pliers and
discard the ring. Disconnect the power wire from the plunger.
• For the T100M-2, use a #1 Phillips screwdriver and a 1/4" wrench to remove and discard the screws and
locknuts that secure the power wire to the plunger.
9. Carefully cut off the clear heat shrink tubing on the gas tube.
10. Remove the torch body from the lead using 7/16" (11 mm) and 1/2" wrenches.
11. Slide the positioning sleeve off the torch lead.
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O-ring
Strain relief
Strain relief lock
Positioning sleeve
Field Service Bulletin