Brooks Instrument Ar-Mite MT3750 Manuel D'installation Et D'opération
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- Page 1 Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Ar-Mite Low Flow Armored Flowmeter Ar-Mite Model MT3750 Ar-Mite Model MT3750 Metal Tube Flowmeter Metal Tube Flowmeter with Transmitter or Inductive Alarm...
- Page 2 Installation and Operation Manual X-VA-MT3750C-eng Par Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013...
- Page 3 We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
- Page 4 Installation and Operation Manual X-VA-MT3750C-eng Par Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
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Page 5: Table Des Matières
Contents Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Paragraph Page Number Number Introduction Section 1 1-1 Description ............................1-1 1-2 Specifications ............................ 1-1 1-3 Optional Equipment ........................... 1-4 Installation Section 2 2-1 General .............................. 2-1 2-2 Receipt of Equipment ........................ - Page 6 Contents Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figures Figure Page Number Number 1-1 Model MT3750C with Transmitter / Inductive Alarm ................1-5 1-2 Reed Switch Wiring Diagram ......................1-6 1-3 Model MT3750C with Reed Switch Alarm ..................1-7 1-4 Power Supply vs.
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Page 7: Description
Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 1-1 Description The Brooks Ar-Mite is a reliable, low flow metal tube flowmeter with ® 316L stainless steel wetted parts. The magnetically coupled indicator provides a highly reliable method of indication. - Page 8 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Materials of Construction: Process Wetted 316L stainless steel (1.4404), Inconel 625, ® Titanium Grade II (Size 0 float only) Optional Monel K-500 (sizes 1-6 only) ®...
- Page 9 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Table 1-1 Capacities Pressure Drop Flow Range (1,2) Water m 3 n/h In/h SCFH mBar Inches WC 0.021-0.21 0.08-0.8 3.9-39 0.15-1.5 0.034-0.34 0.13-1.3 5.6-56 0.21-2.1 0.095-0.95...
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Page 10: Optional Equipment
Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 1-3 Optional Equipment Standard Needle Valves The standard needle or cartridge valves can be supplied integrally mounted to the inlet fitting of the instrument. The optional NRS needle valve, also integrally mounted to the inlet fitting, provides a greater number of turns affording precision control. - Page 11 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Inductive Alarm Electrical Classification Intrinsically Safe: ATEX: KEMA 02ATEX1126 II 2 G Ex ia IIC T6 per EN 60079-0: 2006 EN 60079-11: 2007 EN 61241-0: 2006 EN 61241-11: 2006 II 2 D Ex iaD 21 IP65 T 75 IECEx KEM 09.0046...
- Page 12 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Figure 1-2 Reed Switch Wiring Diagram Reed Switch Alarm Two reed switches are installed in the alarm housing to provide signaling or switching functions when a preset flow value has been reached. The reed switches provide high, low or dual setpoints and latched output over the full range.
- Page 13 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Figure 1-3 Model MT3750C with Reed Switch Alarm Transmitter: 3750 The transmitter provides accurate magnet angle detection and conversion to a 4 - 20 mA industry standard output signal, based on the position of a float assembly in the flowmeter.
- Page 14 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Intrinsic Safety: Functional parameters Power Supply 8-28 Vdc, Imax= 22 mA Entity Parameters: Ui = 30 V DC, Ii = 100 mA Pi = 750 mW Ci = 0uF Li = 1.8 mH Ambient Temperature: -30...
- Page 15 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Non Incendive Power Supply 8-28 Vdc, Imax= 22 mA Ambient Temperature: -30 C < Tamb < 65 ATEX: KEMA 01ATEX1035 II 3 GD T 70°C EEx nA II T6 IP66/67 per EN 60079-15: 2003;...
- Page 16 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Figure 1-4 Power Supply vs. Maximum Load Resistance Figure 1-5 Transmitter Wiring Diagram Flow Controllers Flow controllers can be supplied integrally mounted to the inlet or outlet of the instrument.
- Page 17 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 [ INCH ] Figure 1-6 Dimensions for MT3750C Flanged and Threaded Metal Tube Flowmeter with Indicator 1-11...
- Page 18 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 [ INCH ] 1-12 Figure 1-7 Dimensions for MT3750C Flanged and Threaded Connections with Transmitter or Inductive Alarm...
- Page 19 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 INCH [ MM ] Figure 1-8 Dimensions for MT3750C Flanged and Threaded Connections with Reed Switch Alarm 1-13...
- Page 20 Section 1 Introduction Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG Brooks Ar-Mite MT3750C ® October, 2013 Figure 1-9 Dimensions for MT 3750C Panel Mounting 1-14...
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Page 21: General
If the packing case is damaged, the local carrier should be notified at once regarding his liability. A report should be submitted to your nearest Product Service Department. Brooks Instrument 407 W. Vine Street P.O. Box 903... -
Page 22: Return Shipment
Instrument must have been purged in accordance with the following: All flow instruments returned to Brooks requires completion of Form RPR003-1, Brooks Instrument Decontamination Statement, along with a Material Safety Data Sheet (MSDS) for the fluid(s) used in the instrument. -
Page 23: Installation Of Flowmeter
Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 2-7 Installation of Flowmeter Recommended installation for Model MT 3750C is as follows: A. Carefully remove the covers from each end of the flowmeter. B. -
Page 24: Installation Of Reed Switch Alarm
Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 A. For intrinsically safe operation (recognized by a BLUE COVER), intrinsic safety barrier selection, cable parameters and power supply limits must be in accordance with the entity parameters shown on drawing. -
Page 25: Installation Of Transmitter
Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 both high alarm and low alarm applications. A circuit is completed by connecting wires to “Alarm In” and to either “HI” for high flow alarm or “LO”... - Page 26 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 2-3 Inductive Switch Wiring...
- Page 27 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Ref. No. 981Z985 Rev G pg. 1 Figure 2-4 Reed Switch Alarm Installation Using IS Barriers.
- Page 28 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Ref. No. 981Z985 Rev G pg. 2 Figure 2-5 Reed Switch Alarm Installation Using P&F Relay Unit. Note: CSA (US and Cananda). Approved installations refer to Figures 2-3 and 2-4.
- Page 29 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 2-7 Transmitter Wiring Diagram for I.S. Systems...
- Page 30 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 2-8 Transmitter Wiring Diagram for XP Systems 2-10...
- Page 31 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 2-9 Transmitter Wiring Diagram 2-11...
- Page 32 Section 2 Installation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 THIS PAGE WAS INTENTIONALLY LEFT BLANK 2-12...
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Page 33: Operating Procedure
Section 3 Operation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 3-1 Operating Procedure After the flowmeter has been properly installed in the process, it is ready for operation. When initiating flow, slowly open the valve to avoid a flow surge.Bypass is a help in bringing the flow on smoothly. -
Page 34: Operation Of Reed Switch Alarm
Section 3 Operation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 3-4 Operation of Reed Switch Alarm A.Start-up meter as described in Section 3-1 B.Note: The alarm flow ranges specified in Table 3-1 are for reference only. - Page 35 Section 3 Operation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 C.Two jumper configurations allow simultaneous use of both the high and low alarm circuits. In the first of these configurations, an alarm is always active.
- Page 36 Section 3 Operation Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 3-1 Reed Switch Alarm.
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Page 37: General
Section 4 Maintenance Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 4-1 General CAUTION It is important that this device only be serviced by properly trained and qualified personel. -
Page 38: Service Information
Section 4 Maintenance Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 4-2 Service Information 4-3 On Site Adjustment/Calibration The transmitter can be adjusted and/or calibrated with the help of a Windows 95/98 calibration program in combination with an applicable interface that can be plugged into any RS232 serial PC-port. -
Page 39: General
Section 5 Parts List Installation and Operation Manual X-VA-MT 3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 5-1 General When ordering parts, please specify: Brooks Serial Number Model Number Part Description Quantity (Refer to Figure 5-1,and Tables 5-1, 5-2). - Page 40 Section 5 Parts List Installation and Operation Manual X-VA-MT 3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Figure 5-1 Model MT 3750 Exploded View...
- Page 41 Section 5 Parts List Installation and Operation Manual X-VA-MT 3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Table 5-1 Model MT 3750 Recommended Spare Parts List (Refer to Figure 5-1) POS. QTY. Description O-ring size 015 Viton O-ring size 015 Buna O-ring size 015 EPDM O-ring size 015 Teflon Cartridge valve low flow, Viton O-rings...
- Page 42 Section 5 Parts List Installation and Operation Manual X-VA-MT 3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 Table 5-2 Model MT 3750 Indicator, Alarm and Transmitter Spare Parts List QTY. Description Scale Model MT3750 Indicator Cover MT3750 KFA relay Ex 1W, 220V/50Hz Intrinsically safe KFA relay Ex 2W, 220V/50Hz Intrinsically safe KFA relay Ex 1W, 110V/60Hz Intrinsically safe KFA relay Ex 2W, 110V/60Hz Intrinsically safe...
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Page 43: Essential Instructions
Section A - Essential Instructions Installation and Operation Manual X-VA-MT3750C-eng Part Number:541B063AAG Brooks ® Ar-Mite MT3750C October, 2013 Bulgarian Brooks Instrument Brooks Instrument. Brooks Instrument : (1) . (2) Brooks Instrument (PED) 0,5 bar (g) 25 mm 1" ( (PED). - Page 44 P ed instalací si p e t te následující instrukce! Spole nost Brooks Instrument konstruuje, vyrábí a testuje tento produkt tak, aby splnil mnoho národních a mezinárodních standard . P ístroje musí být ádn nainstalovány, používány a udržovány tak, aby byl zajišt n jejich nep etržitý provoz v rámci normálních technických specifikací. Musíte dodržovat následující...
- Page 45 Section A - Essential Instructions Installation and Operation Manual X-VA-MT3750C-eng Part Number:541B063AAG Brooks ® Ar-Mite MT3750C October, 2013 Dansk Grundlæggende vejledninger Læs disse før anvendelse! Brooks Instruments designer, fremstiller og afprøver sine produkter således, at de tilpasser sig både de indenrigs og internationale standarder. Disse udstyr bør installeres, bruges og repareres omhyggeligt, så...
- Page 46 Lees ze voordat u verder gaat! Brooks Instrument ontwerpt, produceert en test haar producten zodanig dat ze voldoen aan vele nationale en internationale normen. Deze producten moeten correct worden geïnstalleerd, bediend en onderhouden zodat ze binnen hun normale specificaties blijven werken. De volgende instructies moeten worden toegevoegd aan en geïntegreerd in uw veiligheidsprogramma als u producten van Brooks Instrument installeert, bedient en onderhoudt.
- Page 47 Olulised juhised Enne kasutamist lugege hoolikalt läbi! Brooks Instrument konstrueerib, valmistab ja katsetab oma tooteid selliselt, et need vastaksid paljude erinevate riiklike ja rahvusvaheliste standardite nõuetele. Ainult nõuetekohane paigaldamine, kasutamine ja hooldamine tagab toodete katkematu talitluse tavaspetsifikatsiooni raames. Brooks Instrument'i toodete paigaldamisel, kasutamisel ja hooldamisel tuleb täita alljärgnevaid juhiseid ja integreerida need asjakohasesse ohutusprogrammi.
- Page 48 Perusohjeet Lue ensin ohjeet huolellisesti! Brooks Instrument suunnittelee, valmistaa ja testaa laitteensa vastaamaan useimpien kotimaisten ja kansainvälisten standardien vaatimuksia. Tuotteet tulee asentaa, käyttää ja huoltaa käyttöohjeiden mukaan jotta niiden toimivuus taataan. Brooks Instrumentin laitteiden asennuksessa, käytössä ja huollossa on noudatettava soveltuvia määräyksiä ja ohjeita, lisäksi mainitut ohjeet on huomioitava työsuojelun ohjeistuksessa.
- Page 49 Brooks Instrument et que des personnes qualifiées effectuent le remplacement. Les pièces et procédures non autorisées peuvent porter atteinte au fonctionnement du produit et mettre en péril la sécurité de votre procédé. Les remplacements par des pièces d’apparence similaire peuvent entraîner des incendies, des risques électriques ou un mauvais fonctionnement.
- Page 50 Bitte zuerst lesen! Brooks Instrument entwickelt, produziert und testet seine Produkte derart, dass sie viele nationale und internationale Standards erfüllen. Nur bei korrektem Einbau sowie richtiger Bedienung und Wartung dieser Produkte ist ein Betrieb unter Einhaltung der Standardvorgaben sichergestellt. Die folgenden Anweisungen müssen eingehalten werden und in Ihr Sicherheitsprogramm integriert werden, wenn Sie Brooks Produkte installieren, bedienen und warten.
- Page 51 Section A - Essential Instructions Installation and Operation Manual X-VA-MT3750C-eng Part Number:541B063AAG Brooks ® Ar-Mite MT3750C October, 2013 Greek Brooks Instrument Brooks Instrument. ’ Brooks Instrument. : (1) . (2) Brooks Instrument. (PED) 0,5 bar (g) 25 mm (PED). PED.
- Page 52 üzemeltetni és karbantartani ahhoz, hogy mindenképpen a normál m ködési tartományuknak megfelel en üzemelhessenek. Az alábbi utasításokat be kell tartani, és be kell építeni a munkavédelmi programba a Brooks Instrument termékeinek telepítése, üzemeltetése és karbantartása során.
- Page 53 Leggerle subito! La Brooks Instrument progetta, fabbrica e collauda i propri prodotti in maniera tale che siano conformi ai vari standard nazionali ed internazionali. Tali apparecchiature devono essere installate, messe in esercizio e tenute in manutenzione in maniera adeguata affinché operino in conformità alle loro normali specifiche di funzionamento.
- Page 54 P rliecinieties par to, lai pirms instrumenta tehnisk s apkopes b tu likvid ts procesa l nijas spiediens. Ja ir nepieciešams veikt k du da u nomai u, nodrošiniet, lai tiktu izmantotas „Brooks Instrument” nor d t s da as un da u nomai u veiktu kvalific ts person ls. Neat autu da u un proced ru izmantošana var ietekm s ražojuma sniegumu un samazin t procesa droš...
- Page 55 25 mm arba 1 colio ar mažesni matuokliai atitinka tinkam inžinerijos praktik (SEP). Europoje taikomi elektromagnetinio suderinamumo (EMC) reikalavimai CE ženklu pažym ta „Brooks Instrument“ (elektrin / elektronin ) ranga buvo s kmingai išbandyta pagal elektromagnetinio suderinamumo reikalavimus (EMC direktyv 2004/108/EC).
- Page 56 Urz dzenia pomiarowe o wielko ci 25 mm lub 1 cala lub mniejsze podlegaj zaleceniom „Uznanej Praktyki In ynierskiej” (SEP). Europejska dyrektywa dotycz ca kompatybilno ci elektromagnetycznej (EMC) Urz dzenia elektryczne / elektroniczne firmy Brooks Instrument posiadaj ce oznaczenie CE, przesz y pozytywnie testy pod k tem spe niania przez nich wymogów kompatybilno ci elektromagnetycznej (Dyrektywa EMC 2004/108/EC).
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Page 57: Descarga Electrostática (Esd)
Ler antes de proceder! A Brooks Instrument projecta, fabrica e testa os seus produtos de forma a satisfazer numerosas normas nacionais e internacionais. Estes equipamentos devem ser instalados, utilizados e mantidos de forma adequada, e devem funcionar dentro da sua gama de utilização. As instruções seguintes devem ser, durante a instalação, uso e/ou manutenção dos equipamentos da Brooks Instrument, apreendidas e integradas no plano de... - Page 58 În m sura în care indica iile c r ii ma inii nu sunt suficient de l muritoare, lua i leg tura cu reprezentantul Brooks Instrument pentru clarificarea problemei.
- Page 59 Pre íta pred inštaláciou! Brooks Instrument svoje výrobky projektuje, vyrába a testuje takým spôsobom, aby tieto vyhoveli domácim aj medzinárodným normám. Tieto zariadenia je potrebné predpísaným spôsobom inštalova , prevádzkova a udržiava , na zabezpe enie ich spo ahlivej a normálnej prevádzky v celom pracovnom rozsahu.
- Page 60 Najprej preberite jih Brooks Instrument tako konstruira, izdeluje in terstira svoje izdelke, da oni ustrezajo številnim doma im in mednarodnim standardom. Te naprave se morajo ustrezno instalirati, koristiti in vzdrževati, da vsekakor delajo ustrezno normalnom podro ju funkcioniranja. Naslednjih navodil se mora držati in potrebno je vgraditi v program varstva pri delu pri instaliranju, koriš...
- Page 61 ¡Léalos primero! El Brooks Instrument proyecta, fabrica y prueba sus productos de manera que éstos respondan a numerosas normas nacionales e internacionales. Dichas instalaciones deben ser emplazadas, operadas y mantenidas adecuadamente, para que puedan marchar de todas formas en conformidad con el alcance normal de funcionamiento.
- Page 62 Läs detta innan du fortsätter ! Brooks Instrument konstruerar, tillverkar och testar sina produkter med syfte att uppfylla alla nationella och internationella standarder. Dessa produkter måste installeras på rätt sätt, handhas och underhållas för att de skall fungera kontinuerligt enligt deras normala specifikation. De följande anvisningarna bör följas och integreras till Ert säkerhetsprogram varje gång när Brooks Instruments produkter installeras, handhas och underhålls.
- Page 63 Installation and Operation Manual X-VA-MT3750C-eng Part Number: 541B063AAG ® Brooks Ar-Mite MT3750C October, 2013 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Page 64 Europe +31 (0) 318 549 290 Asia +81 (0) 3 5633 7100 Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change without notice. TRADEMARKS Ar-Mite ............Brooks Instrument, LLC NRS .............. Brooks Instrument, LLC Brooks ............