4.3 Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or
snagged rotating wheel, backing pad, brush or any
other accessory. Pinching or snagging causes rap-
id stalling of the rotating accessory which in turn
causes the uncontrolled power tool to be forced in
the direction opposite of the accessory's rotation
at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel
that is entering into the pinch point can dig into
the surface of the material causing the wheel to
climb out or kick out. The wheel may either jump
toward or away from the operator, depending on
direction of the wheel's movement at the point of
pinching. Abrasive wheels may also break under
these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and
can be avoided by taking proper precautions as
given below.
a) Maintain a fi rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during
start-up. The operator can control torque re-
actions or kickback forces, if proper precautions
are taken.
b) Never place your hand near the rotating
accessory. Accessory may kickback over your
hand.
c) Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel's movement at the point of snag-
ging.
d) Use special care when working corners,
sharp edges etc. Avoid bouncing and snag-
ging the accessory. Corners, sharp edges or
bouncing have a tendency to snag the rotat-
ing accessory and cause loss of control or kick-
back.
e) Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades
create frequent kickback and loss of control.
4.4 Safety Warnings Specifi c for
Grinding and Abrasive Cutting-
Off Operations
a) Use only wheel types that are recommended
for your power tool and the specifi c guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot
be adequately guarded and are unsafe.
b) The guard must be securely attached to
the power tool and positioned for maxi-
mum safety, so the least amount of wheel
is exposed towards the operator. The guard
helps to protect operator from broken wheel
fragments and accidental contact with wheel.
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c) Wheels must be used only for recommend-
ed applications. For example: do not grind
with the side of cut-off wheel. Abrasive cut-
off wheels are intended for peripheral grinding,
side forces applied to these wheels may cause
them to shatter.
d) Always use undamaged wheel fl anges that
are of correct size and shape for your se-
lected wheel. Proper wheel fl anges support
the wheel thus reducing the possibility of wheel
breakage. Flanges for cut-off wheels may be
different from grinding wheel fl anges.
e) Do not use worn down wheels from larger
power tools. Wheel intended for larger power
tool is not suitable for the higher speed of a
smaller tool and may burst.
4.5 Additional Safety Warnings
Specifi c for Abrasive Cutting-Off
Operations
a) Do not "jam" the cut-off wheel or apply ex-
cessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibility to
twisting or binding of the wheel in the cut and
the possibility of kickback or wheel breakage.
b) Do not position your body in line with and
behind the rotating wheel. When the wheel,
at the point of operation, is moving away from
your body, the possible kickback may propel
the spinning wheel and the power tool directly
at you.
c) When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless
until the wheel comes to a complete stop.
Never attempt to remove the cut-off wheel
from the cut while the wheel is in motion
otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause
of wheel binding.
d) Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully reenter the cut. The wheel may
bind, walk up or kickback if the power tool is
restarted in the workpiece.
e) Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag under
their own weight. Supports must be placed un-
der the workpiece near the line of cut and near
the edge of the workpiece on both sides of the
wheel.
f) Use extra caution when making a "pocket
cut" into existing walls or other blind ar-
eas. The protruding wheel may cut gas or water
pipes, electrical wiring or objects that can cause
kickback.