MAINTENANCE
GENERATOR: Brushes
The brushes in the generator should be inspected once
every year for chips and cracks. Brushes should be replaced
when they are worn to 1/4 inch (7mm).
NOTE: Replace brushes in sets only, never separately.
Replace only with brushes specified in parts list. Other
brushes may appear to be identical but may have
completely different mechanical and electrical
characteristics.
INSPECTING THE BRUSHES:
1. Remove 2 screws (A) and end cover (B).
2. Remove screw (C) holding the brush module (D).
3. Disconnect the red (+) and black (-) brush wires from
the tabs.
4. Replace if worn to 1/4 inch (7mm).
5. Do not over tighten screw.
HEAT SHIELD:
Inspect to ensure that all heat shields and heat deflectors
are intact and in place. Do not remove any parts or modify
parts. Removing or modifying parts could cause serious
damage to the unit.
ENGINE: Carburetor Icing
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough, loose
power, and may stall. Call Product Service for more
information.
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QUICK STARTING TIPS FOR UNITS THAT HAVE
BEEN SITTING FOR AWHILE:
and is hard to start, try doing some of these easy steps before
calling the Customer Hotline.
1. Check the oil level.
2. Replace the old fuel.
3. Change the spark plug.
4. Check the fuel lines. Make sure the fuel valve is open.
5. Check all generator parts for integrity.
6. Clean the Carburetor.
INFREQUENT SERVICE
result. To eliminate hard starting, follow these instructions:
1. Run the generator at least 30 minutes every month.
2. Run the generator, then close the fuel shut-off valve and
3. Move the engine switch to the "OFF" position.
LONG TERM STORAGE
stored more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Run the generator, then close the fuel shut-off valve and
3. Move the engine switch to the "OFF" position.
4. After the unit has cooled, drain gasoline from fuel tank,
5. Pour about one teaspoon of engine oil through the spark
6. Cover the unit and store in a clean, dry place that is well
A fuel stabilizer will minimize the formulation of fuel gum
deposits during storage. The fuel stabilizer can be added
to the gasoline in the fuel tank, or into the gasoline in a
storage container.
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If your unit has been sitting around for a long time period
SERVICE AND STORAGE
If the unit is used infrequently, difficult starting may
allow the unit to run until the engine stops.
When the generator set is not being operated or is being
allow the unit to run until the engine stops.
fuel line and carburetor.
plug hole, pull the recoil starter several times and replace
the plug. Then pull the starter until you feel the piston is
on its compression stroke and leave it in that position.
This closes both the intake and exhaust valves to prevent
the inside of the cylinder from rusting.
ventilated away from open flame or sparks.
NOTE: We recommend always using a fuel stabilizer.
Customer Hotline 1-800-445-1805