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Step 1: Verify door alignment
Verify that the door is aligned correctly with the cabinet prior
to fabricating the custom panel. Failure to do so may result in
mis-alignment of the custom panel with the hinge bracket. The
door should be parallel to the sides and top of the refrigerator.
If alignment is necessary the door may be adjusted by loosen-
ing the 2 screws which secure the top and/or bottom hinge
adapter brackets, located on the top and bottom of the door
and adjusting the door side to side. Use a 5/32" allen wrench, for
this procedure. (See Figure 9 below). When finished aligning the
door, tighten the screws securely.
Hinge adapter bracket lo-
cated on the top and bottom
of the door.
Figure 9
Step 2: Remove door
Remove the top hinge pin from the hinge with an 1/8" allen
wrench. Remove the door by angling the top of the door out-
ward and lifting the door off the bottom hinge.
(See detail in Figure 9).
Step 3: Remove gasket
Lay the door on its front being careful not to scratch it. To gain
access to the screw holes remove the door gasket by peeling up
and out of the channel.
Step 4: Cut overlay panel
Depending on the ice machine model cut the overlay panel to
the dimensions shown in Figure 10.
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
Remove top
hinge pin to re-
move the door.
(7mm)
Door should be
parallel to top
and sides of ice
machine.
For overlay with lock option panel thickness to be 3/4" (19mm)
maximum to 5/8" (16mm) minimum.
Weight of the overlay panel should not exceed 20 pounds (9.1
kilograms).
For the door to close properly, it is necessary to maintain a mini-
mum space of 9/32" (7mm) between the door and cabinet flange
(See Figure 9). This space can be adjusted by adjusting the top
and bottom hinge adapter brackets.
9/32"
Step 5: Drill hinge clearance holes in overlay panel
Set the overlay panel on the door front, align the edges, and
clamp together. Clamp the panel firmly but be careful not to
damage the door or the panel. Mark center of hinge adapter
hole on wood panel, top and bottom. (See Figure 11.) Remove
wood panel from door and drill 5/16" (8mm) diameter clearance
holes into the overlay panels 3/4" (20mm) deep. These will be
clearance holes for the top and bottom hinge pins.
This is also a convenient time to locate and drill the holes for
your handle. Most often the handle is to match that of the sur-
rounding cabinetry. If your handle attaches from the back-side
of the custom panel, locate the mounting holes while the panel
is attached to the door and cabinet. After the panel is removed
from the door, drill the mounting holes from the front, to the
recommended diameter of the handle manufacturer. Counter
bore the back-side of the panel so the screw heads do not inter-
fere with the surface of the door.
12
NOTE
NOTE
145/8"
(37.1cm)
Front of
overlay
panel
Figure 10
For model 25iM
305/16"
(77.0cm)
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