Initial Start-Up And Operation - Zoeller ProPak 507-C Instructions D'installation

1. The preferred method of installation for backup pumps is shown in figure 1.
The installation kit includes one check valve for installing with the backup
pump discharging into the primary pump outlet pipe. An additional check
valve is incorporated in the discharge of the backup pump.
2. Select location for battery and control charger. Control charger must be
within 6' (1.8 m) of a 115 V wall outlet and within 6' (1.8 m) of pump and
basin. Connect to a separate circuit, different than the primary pump.
3. Make certain the float switch clamp is tight on the pipe to avoid slippage.
Ensure that the "off" level of the float is 1" (25 mm) min. above the discharge
tee of the DC backup pump (see figure 1). Position pumps in the sump and
move float up and down, making sure of free movement without interference
from any obstructions inside the sump or lid. Very shallow sumps may
require some adjustment to avoid overfilling or backing up of water into the
sump inlet. The float switch can be moved on the discharge pipe or the
rubber stops can be adjusted as necessary. Cut extra float rod length below
lower float stop to prevent debris from interfering with float operation (see
figure 2).
4. Mount DC control charger to the wall. If more convenient, the control
charger may be set on a nearby shelf or ledge. The control charger should
be located 3' (0.9 m) or 4' (1.2 m) above the sump.
5. Connect the green sensor wire to the sensor connector (figure 3).
6. Connect the leads from the control charger to the battery terminals.
White positive (+) lead to positive terminal and black negative (-) lead
1. Test the installation for leaks by running water into the sump allowing for
normal operation of the primary pump.
2. Check the control charger. The red power on light will be lit when the unit
is plugged into the 115 V wall outlet. The yellow/green light will indicate
the condition of the battery.
3. Disconnect primary pump before touching any component in the sump pit.
4. Lift float switch. The DC backup pump will run and the alarm will sound.
Lower float switch immediately after pump has started running. Pump is
running dry during initial check out for several seconds.
Continuous dry running may cause overheating and damage
CAUTION
the pump seals. Upon release of the float switch, the pump will shut off.
Press the reset button to turn the alarm off.
1. Inspect and test the system for proper operations at least every 3 months.
(a) Red power on indicator light should be "on" indicating AC
power is on.
(b) Unplug primary pump and the control charger from power supply.
(c) Fill sump with water to the "on" level for the DC pump. Allow
pump to run a few minutes.
(d) The alarm will sound approximately 5 seconds after the pump
starts to run.
(e) Push alarm reset switch. The alarm will go "off".
(f) Pump will shut off after water level is lowered and the float drops
to the off position.
INSTALLATION

INITIAL START-UP AND OPERATION

MAINTENANCE
2.
3.
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5
to negative battery terminal. Upon proper connection, test alarm will
sound. Press alarm reset to silence. This indicates proper charger to
battery connection.
CAUTION
for operation of the system. Use nuts supplied with battery and eyelet
connectors on battery wire leads. The positive terminal is the larger
stud, 3/8" (10 mm) diameter. The smaller stud, 5/16" (8 mm) diameter
is the negative terminal. Apply grease to the terminals to help prevent
corrosion.
7. Connect the black lead from the pump to the negative (-) battery terminal.
Connect the white lead from the switch to the positive (+) battery terminal.
8. Close battery box and secure cover.
9. Plug the control power cord into the 115 V wall outlet. The primary sump
pump and the control charger should be on separate circuits.
10. Reconnect power to primary sump pump.
11. Optional: A dongle may be used to input a name and number into the
charger for service information to the end user. Contact Customer
Support for more information.
12. Optional: On the bottom of the charger there is a pair of dry contacts to
signal an auxiliary device of a low battery, high water and reverse polarity
alarm condition. This simple 2-wire connection is rated at a maximum of
24V AC/DC and 0.5 amps. It can be used with an auto-dialer (such as
the Zoeller 10-2616), alarm or home security system. Read the auxiliary
equipment's documents for further instructions.
5. Complete the final testing of your installation by disconnecting the power to
the primary pump and the control charger by removing the plugs from the
115 V wall outlets. Run water into the sump until the DC backup pump is
activated by the float switch. Check all connections for leaks.
6. Push alarm reset switch when pump is running. This will silence the alarm.
The pump will continue to run.
7. Reconnect the control charger and your primary pump to the AC wall outlets.
The primary pump should come on and lower the water level in the sump
back to the normal operating level and shut off. Both primary and backup
systems are now ready for use.
8. The battery charged and charging LED's will alternate during normal
charging operation.
Plug the control charger and the primary pump into the wall outlet.
(a) The primary pump will come on and lower the water to the
normal operating level and shut off.
(b) The "yellow" charging light should be on. The charger is replacing
the energy consumed during the test. The "green" light will come
on after the charger has replaced the energy consumed during
the test.
Add distilled water to battery when necessary per battery manufacturer's
instructions.
Battery acid is dangerous. Take proper safety
CAUTION
precautions. Do not splash the acid.
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Correct battery hook up is essential