35STH
6.4 Filling Oil with the Filling Fixture <A>
-
Dismount the lock screw <89>.
-
Turn the adjusting screw 95 in minimum position.
-
Fill the pulse unit with oil ESSO UNIVIS J 25 using the syringe <B>
1. Connect the pulse unit to the quick coupling as shown below.
2. Close shut-off valve by turning it clockwise
3. Connect supply pressure of approx. 5 bar
4. Slowly open the shut-off valve fully until the pressure gauge
indicates a vacuum pressure of 0.95 to -1 bar. (-13.8 to -14.5 psi).
5. Wait approx. 2 minutes until the number of vacuum bubbles has
decreased.
6. Slowly close the shut-off valve. The pressure gauge again indicates
the atmospheric pressure, missing oil is pressed into the pulse
unit.
7. Repeat the filling procedure 4. to 6. until no bubbles are formed.
8. Disconnect pulse unit from filler unit and tighten lock screw <89>.
-
Remove retaining ring <67> on drive end.
-
Remove adjusting screw asm. <95> and inject oil (bubble free with
syringe <B> until shut-off cavity is filled.
-
Be install adjusting screw asm. <95> and retaining ring <67>.
Remarks:
Small bubbles appearing at high vacuum pressure in the
wetting layer between the oil and the material are not
indicating leakage of the pulse unit. The filling result will
not be affected thereby.
Oil filling fixture <A>
muffler
Ultra-Vac
oil: ESSO-UNIVIS J26
order no. 925715
tank contents approx. 150ml
temperature 68°±18°F
shut-off valve
air inlet 62-73 psi
<..> = Index for spare parts or devices,
see 9. Spare parts list and 10. Fixtures order list
10
6.5 Assembly of Motor
Caution!
Caution!
It is important that the parts are assembled as shown in
exploded view.
-
Assembly of shut-off assembly.
-
Assemble air shut-off parts in attachment asm. <36>.
Do not damage valve stem <38>
Caution!
Caution!
-
Assemble distributor <26>
-
Mount reverse button <16> with screw <17>
-
Assemble Drive unit in housing <56>
-
Tighten housing <56> in attachment asm. <36>
Take care when tightening (11. Notes
Caution!
Caution!
-
Assemble gear parts.
-
Tighten nut ring <60>
Take care when tightening (11. Notes
Caution!
Caution!
-
Follow 7. Assembly Instruction, fig. 8 when setting length of valve
stem <18> and <38>.
vacuum pressure gauge
oil filling unit <A1>
quick action coupling
connector <A2>
(comes with oil filling unit <A>)
pulse unit <65>
torque adjusting screw <95>
P1797E 06/04
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