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ASSOCIATE
SAVE THESE INSTRUCTIONS.
1.
purchased. You may need to refer to these instructions at a later date.
CAUTION.
2.
To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may burst
causing personal injury and property damage.
3.
Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
4.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
5.
To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.
6.
Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7.
An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
a.
That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger;
b.
That the extension cord is properly wired and in good condition; and
c.
If the length of the extension cord is less than 25 feet, use a 14AWG cord, If 50 feet- 12AWG, 100 feet-10AWG, 150 feet-8AWG.
8.
Do not operate the charger with a damaged cord or plug, replace them immediately.
9.
Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble the charger unless you are qualified to work on electrical products. If not, take it to a qualified serviceman when service or
repair is required. Incorrect reassembly may result in risk of electric shock or fire.
11. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off the
controls will not reduce this risk.
WARNING - RISK OF EXPLOSIVE GASES
12.
a.
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
b.
To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of
any equipment you intend to use in vicinity of the battery. Review cautionary markings on these products and on the engine.
PERSONAL PRECAUTIONS
13.
a.
Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
b.
Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c.
Wear complete eye protection, and clothing protection. Avoid touching eyes while working near battery.
d.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enter eyes, immediately flood eyes with running
cold water for at least 10 minutes and get medical attention immediately.
e.
NEVER smoke or allow a spark or flame in vicinity of the battery or engine.
f.
Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short-circuit the battery or other electrical parts
that may cause an explosion.
g.
Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid
battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h.
Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than
in an automotive application. Do not use this battery charger for charging dry-cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons and damage to property.
i.
NEVER charge a frozen battery.
PREPARING TO CHARGE
14.
a.
If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first. Make sure all
accessories in the vehicle are off, so as not to cause an arc.
b.
Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a
piece of cardboard or other non-metallic material as a fan.
c.
Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d.
Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer. This helps purge excessive gas
from cells. Do not overfill. For a battery without cell caps, carefully follow the manufacturer's recharging instructions.
e.
Study all battery manufacturers' specific precautions such as removing or not removing the cell caps while charging and the
recommended rates of charge.
f.
Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the
correct voltage. If the charger has adjustable charge rate, charge the battery initially at the lowest rate.
CHARGER LOCATION
15.
a.
Locate the charger as far away from the battery as the DC cables permit.
b.
Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
c.
Never allow battery acid to drop on the charger when reading the specific gravity or filling battery.
d.
Do not operate the charger in a closed-in area, or restrict ventilation in any way.
e.
Do not set a battery on top of the charger.
MODEL 6512
OPERATOR'S MANUAL
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety and operating instructions for the battery charger you have
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  • Page 1 MODEL 6512 OPERATOR'S MANUAL IMPORTANT SAFETY INSTRUCTIONS ASSOCIATE SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for the battery charger you have purchased. You may need to refer to these instructions at a later date. CAUTION. To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may burst causing personal injury and property damage.
  • Page 2: Dc Connection Precautions

    DC CONNECTION PRECAUTIONS Connect and disconnect the DC output clamps only after setting the charger switches to the OFF position and removing the AC cord from the electric outlet. Never allow the clamps to touch each other. Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection. This tends to keep the clamps from slipping off the terminals and helps to reduce the risk of sparking.
  • Page 3 ASSEMBLY INSTRUCTIONS Attach the handle to the charger using the four screws provided. Attach the clamp bar to the handle using the two screws provided. Attach the front leg to the base with the four hex head screws provided. To attach wheels and axle to the base, tap one axle nut onto the axle with a hammer, slide one wheel onto the axle with the whitewall facing out.
  • Page 4: Wiring Diagram

    CHARGING SULFATED BATTERIES If your battery has sat in the discharged state for an extended period of time, it can become SULFATED. This usually is seen as a white deposit near the top of the battery. The sulfate is formed when a battery with low water levels remains discharged for an extended time. Sulfated batteries exhibit the characteristic of accepting no charge regardless of the rate of charge.
  • Page 5: Maintenance Instructions

    MODEL 6512 PARTS LIST Item Description Part No. Front leg ........... 605671 Wheels w/nuts .......... 605672 Axle w/nuts ..........610052 Transformer ..........611281 Rectifier ............ 611163 Fan Blade ..........610189 Fan Motor ..........610175 Timer w/knob ..........611277 14 20 Ammeter ...........
  • Page 6: Instructions De Sécurité Importantes

    MODÈLE 6512 MANUEL D'UTILISATION INSTRUCTIONS DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS. Le présent manuel contient des instructions de sécurité et d'utilisation importantes pour l'utilisation du chargeur de batterie que vous avez acheté et qui pourront se révéler utiles ultérieurement. AVERTISSEMENT - Afin de réduire le risque de blessures, ne charger que des batteries au plomb rechargeables (6 cellules peu importe...
  • Page 7: Emplacement Du Chargeur

    EMPLACEMENT DU CHARGEUR Installer le chargeur aussi loin de la batterie que les câbles c.c. le permettent. Ne jamais placer le chargeur directement au-dessus d'une batterie pendant la charge; les gaz s'échappant de la batterie peuvent corroder et endommager le chargeur. Ne jamais laisser l'acide de la batterie s'égoutter sur le chargeur pendant la lecture de densité...
  • Page 8: Instructions D'assemblage

    TABLEAU-TAILLE DE LA BATTERIE REGIME DE CHARGE/PAR RAPPORT AU TEMPS DE CHARGE PETITE MOYENNE TAILLE DE LA BATTERIE GRANDE TEMPS (MINUTES) TAILLE DE % DE Amperes-Heures (Ah) 15 30 45 60 75 90 LA BATTERIE CHARGE Capacite de reserve (A) 100+ 0-25 Courant de demarrage...
  • Page 9 VEHICULES AVEC DEUX BATTERIES. Bons nombres de véhicules diesel ainsi que de véhicules de services sont équipes de deux batteries. Cela permet au véhicule d'avoir une plus grande puissance au démarrage ou une plus grande réserve pour donner de la puissance aux accessoires. Ces batteries sont branchées sur un circuit en parallèle.
  • Page 10: Schéma De Câblage

    NEGATIVE POSITIVE NOIR ROUGE BLANCHE INTERRUPTEUR (SELECTEUR DE CHARGE) MODÉLE 6512 LISTE DES PIÈCES DE RECHANGE Pièces Description Numéro de Pièce Pied avant ..........605671 Roue avec écrous (2) ....... 605672 Axe avec écrous ........610052 Transformateur ......... 611281 Redresser ..........611163 Pale de ventilateur ........
  • Page 11: Precauciones Personales

    MODELO 6512 CARGADOR DE BATERIAS DE 6/12/24 VOLTIOS MANUAL DEL OPERADOR IMPORTANTES MEDIDAS SEGURIDAD GUARDE ESTAS INSTRUCCIONES. Este manual contiene importantes medidas de seguridad y operatividad para el cargador de baterías que usted ha comprado. Puede necesitar acudir a ellas en algún momento.
  • Page 12: Colocación Del Cargador

    COLOCACIÓN DEL CARGADOR Coloque el cargador tan lejos de la batería como los cables de corriente directa lo permitan. Nunca coloque el cargador directamente por encima de la batería a cargarlos gases dañarán el cargador. Nunca permita que el ácido de la batería pueda caer en el cargador cuando se lee la gravedad específica o al rellenar la batería. No opere en cargador en un área cerrada o con ventilación restringida.
  • Page 13: Instrucciones De Ensamblaje

    DURACIÓN DE LA CARGA Mida la batería para ver el estado de carga. No cargue si está cargada más del 75% o si es defectuosa. Coloque el rango de carga de amperaje según el tamaño de la batería y el estado de carga de la misma. Marque los minutos de carga y empiece la carga de amperios.
  • Page 14 VEHÍCULOS DIESEL Los motores diesel tienen unos requisitos de arranque especiales debido a la alta compresión que se necesita para prender la mezcla de fuel. Debido a esto el motor del estárter tiene que trabajar más duro lo cual requiere una cantidad más alta de energía de la batería por cada periodo de tiempo.
  • Page 15: Diagrama De Cables

    PINZA NEGATIVA POSITIVA NEGRO ROJA BLANCO INTERRUPTOR NIVEL DE CARGA MODELO 6512 LISTA DE PARTES Articulo Description N Pieza Pâté Frontal ..........605671 Ruedas con tierces (2) ......605672 Bara con tierces ........610052 Transformador .......... 611281 Rectificador ..........611163 Helices Del Ventilator ........
  • Page 16 NOTES: ASSOCIATED EQUIPMENT CORPORATION 5043 FARLIN AVENUE ST. LOUIS, MISSOURI 63115 Tel (314) 385-5178 Fax (314) 385-3254 www.associatedequip.com W2319 Rev. 20130503 027-0845...

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