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APPLICATION
Use this instruction sheet when installing Neutral Switch Kit, P/N 5008074 on 25 – 30 HP Evinrude
®
E-TEC
outboards. DO NOT install on any other models.
SAFETY INFORMATION
For safety reasons, this kit should be installed by
®
an authorized Evinrude
struction sheet is not a substitute for work experi-
ence. Additional helpful information may be found
in other service literature for your engine.
This instruction sheet uses the following signal
words identifying important safety messages.
DANGER
Indicates an imminently hazardous situa-
tion which, if not avoided, WILL result in
death or serious injury.
WARNING
Indicates a potentially hazardous situa-
tion which, if not avoided, CAN result in
severe injury or death.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor
or moderate personal injury or property
damage. It also may be used to alert
against unsafe practices.
IMPORTANT: Identifies information that will help
prevent damage to machinery and appears next to
information that controls correct assembly and op-
eration of the product.
These safety alert signal words mean:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Printed in the United States.
© 2008 BRP US Inc. All rights reserved.
TM, ® and the BRP logo are registered trademarks of Bombardier Recreational Products Inc. or its affiliates.
DSS08391I
NEUTRAL SWITCH KIT, P/N 5008074,
INSTALLATION INSTRUCTIONS
®
/Johnson
dealer. This in-
Always follow common shop safety practices. If
you have not had training related to common shop
safety practices, you should do so to protect your-
self, as well as the people around you.
It is understood that this instruction sheet may be
translated into other languages. In the event of any
discrepancy, the English version shall prevail.
DO NOT do any repairs until you have read the in-
structions and checked the pictures relating to the
repairs.
Be careful, and never rush or guess a service pro-
cedure. Human error is caused by many factors:
carelessness, fatigue, overload, preoccupation,
unfamiliarity with the product, and drugs and alco-
hol use, to name a few. Damage to a boat and out-
board can be fixed in a short period of time, but
injury or death has a lasting effect.
When replacement parts are required, use Evin-
rude/Johnson Genuine Parts or parts with equiva-
lent characteristics, including type, strength and
material. Using substandard parts could result in
injury or product malfunction.
Torque wrench tightening specifications must be
strictly followed. Replace any locking fastener
(locknut or patch screw) if its locking feature be-
comes weak. Definite resistance to turning must be
felt when reusing a locking fastener. If replacement
is specified or required because the locking fasten-
er has become weak, use only authorized Evin-
rude/Johnson Genuine Parts.
If you use procedures or service tools that are not
recommended in this instruction sheet, YOU
ALONE must decide if your actions might injure
people or damage the outboard.
TO THE INSTALLER: Give this sheet and the op-
erating instructions to the owner. Advise the owner
of any special operation or maintenance informa-
tion contained in the instructions.
TO THE OWNER: Save these instructions in your
owner's kit. This sheet contains information impor-
tant to the future use and maintenance of your en-
gine.
®
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Sommaire des Matières pour BRP EVINRUDE Johnson 5008074

  • Page 1 YOUR SAFETY IS INVOLVED! gine. Printed in the United States. © 2008 BRP US Inc. All rights reserved. TM, ® and the BRP logo are registered trademarks of Bombardier Recreational Products Inc. or its affiliates. DSS08391I 1 of 7...
  • Page 2: Required Tools

    NEUTRAL SWITCH KIT WARNING (Evinrude E-TEC 25 – 30 HP) Improper installation of this kit could result in personal injury due to loss of boat con- trol. To prevent accidental starting while servic- ing, disconnect battery leads from battery. Twist and remove all spark plug leads. To prevent injury from contact with a rotat- ing propeller, remove propeller before ser- vicing and when running outboard on a...
  • Page 3 Loosen shift cable retainer and disconnect shift Route switch wires behind bracket and secure cable from shift lever. with two 4 inch (101 mm) tie straps as shown. 1. Retainer 007815 007818 2. Shift lever Turn propeller and shift engine into FORWARD Select correct neutral switch bracket from kit: gear.
  • Page 4 Secure harness to starter housing with 7 inch Remove the left shift lever adjustment screw. (178 mm) tie straps. Connect neutral switch Clean the threads and apply Nut Lock. connector and slide onto retainer as shown. Adjust the shift lever parallel to the crankcase split line as shown.
  • Page 5 Install the shift cable casing guide over the shift Adjust the shift cable trunnion to align with the lever pin. Place washer over shift lever pin and center of the trunnion block. Tighten trunnion secure with clip. retainer screw to a torque of 60 to 84 in. lbs. (7 to 9.5 N·m).
  • Page 6 After downloading the file and opening it, the program will extract software into files for use with Evinrude Diagnostics software. Evinrude Diagnostics version 3.3 or higher. If DealerPort is not available, e-mail a request for the software to bmca.techsvc@brp.com. 6 of 7...
  • Page 7 Starboard View 007806 Top View 007811 7 of 7...
  • Page 8: Informations Sur La Sécurité

    à cause de la fai- Imprimé aux États-Unis. © 2008 BRP US Inc. Tous droits réservés. TM, ® et le logo BRP sont des marques déposées de Bombardier Recreational Products Inc. ou de ses filiales. DSS08391I 1 / 8...
  • Page 9: Kit D'interrupteur De Démar- Rage Au Point Mort

    OUTILS REQUIS blesse de celle-ci, n’utiliser que des pièces d'origine Evinrude/Johnson agréées. Clé à douilles S’il utilise des procédures ou des outils d’entretien Clé 7 mm qui ne sont pas recommandés dans cette fiche d'instructions, SEUL LE TECHNICIEN doit décider Clé...
  • Page 10 Placer des rondelles n° 6 sur les vis n° 6. Appliquer du Nut Lock sur le filetage des vis et monter l'interrupteur de démarrage au point mort sur le support. Serrer les vis à un couple de 7 à 10 lb-po (0,8 à 1,1 N·m). 1.
  • Page 11 Acheminer les fils de l'interrupteur de démarrage au point mort et les fixer au moyen de colliers de serrage de 7" (178 mm) comme illustré. 1. Dispositif de blocage de levier de sens de mar- 007823 2. Vis de support d'interrupteur de démarrage de point mort 1.
  • Page 12 Maintenir le levier de sens de marche en position • Verrouiller l’étrier de retenue en passant la et serrer la vis à un couple de 80 à 106 lb-po (9 section biaise derrière la section droite. à 12 N m). 1.
  • Page 13 Régler le tourillon du câble de commande de PROCÉDURE DE MISE À JOUR DU sens de marche pour l’aligner sur le centre du dé LOGICIEL de cardan. Serrer la vis de retenue de tourillon à un couple de 60 à 84 lb-po (7 à 9,5 N m). Utiliser le logiciel Evinrude Diagnostics pour afficher l'écran Identité.
  • Page 14 Diagnostics. Utiliser la version 3.3 ou ultérieure du logiciel Evinrude Diagnostics. Si l'on n'a pas accès à DealerPort, demander le logiciel par e-mail à bmca.techsvc@brp.com. « E-TEC 25–30 HP Software » doit être mentionné sur la ligne de sujet de l’e-mail.
  • Page 15 Vue tribord 007806 Vue de dessus 007811 8 / 8...

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