Routine Service
Use the following table as a guide for routine
maintenance. Inspection and maintenance shall
be performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures. Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
table as a checklist when inspecting a machine for
service.
COMPONENT
INSPECTION OR SERVICES
Engine Oil
Check level and condition
Check for leaks
Change oil & filter
Engine Fuel Check fuel level
System
Check for leaks
Replace fuel filter
Check air cleaner
Engine
Check electrolyte level
Battery
Check specific gravity
System
Clean exterior
Check battery cable condition
Clean terminals
Engine
Check coolant level (with engine cold)
Coolant
Replace coolant
Hydraulic Oil Check oil level
Change filter
Drain and replace oil
Hydraulic
Check for leaks
System
Check hose connections
Check hoses for exterior wear
Emergency Open the emergency lowering
Hydraulic
valve and check for
System
serviceability
Controller
Check switch operation
Control
Check the exterior of the cable
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Deck and
Check welds for cracks
Rails
Check condition of deck
Tyres
Check for damage
Check lug nuts/bolts,
torque to 123 Nm (90 ft. lbs.)
Hydraulic
Wipe clean
Pump
Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Check the drive coupling for proper
alignment and lubricate
Drive Motors Check for operation and leaks
Steering
Check hardware & fittings
System
for proper torque
Grease pivot pins
Oil king pins
Check steering cylinder for leaks &
mounting bolts for proper torque
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30d=every month (30 days) or every 50 hours
3m=every 3 months or 125 hours
6m=every 6 months or 250 hours
1y=every year or 500 hours
2y=every 2 years or 1000 hours
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
INTERVAL
Y N R
COMPONENT
Daily
Elevating
Daily
Assembly
100
HOURS
Daily
Daily
6
M
Daily
Daily
30
Chassis
D
6
M
Daily
6
M
Daily
3
Lift
M
Daily
Cylinder
6
M
2
Y
Daily
30
D
30
D
Daily
Axle
Cylinder
Daily
Daily
Daily
Entire
Daily
Unit
Daily
Daily
30d
30
Labels
D
30
D
Daily
30
D
1
Y
Daily
6
M
30
D
30
D
30
D
Service Report
Date: ______________
Owner: ________________________________
Model No: ____________ Serial No: _________
Serviced By: ____________________________
Service Interval: _________________________
8
INSPECTION OR SERVICES
Inspect for structural cracks
Check pivot points for wear
Check mounting pin pivot bolts
for proper torque
Check linkage gear for wear
Check elevating arms for bending
Grease linkage pins
Grease linkage gear
Check hoses for pinch or
rubbing points
Check component mounting
for proper torque
Check welds for cracks
Check the cylinder rod for wear
Check mounting pin pivot bolts
for proper torque
Check pivot pin snap rings
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check the cylinder rod for wear
Check mounting pin pivot bolts
for proper torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check for and repair
collision damage
Check fasteners for proper torque
Check for corrosion-remove
and repaint
Lubricate
Check for peeling, missing, or unreadable
labels & replace
INTERVAL
Y N R
Daily
30
D
30
D
6
M
6
M
30
D
30
D
Daily
6
M
Daily
30
D
30
D
30
D
30
D
30
D
30
D
30
D
30
D
30
D
30
D
30
D
Daily
3
M
6
M
30
D
Daily