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12. NEVER USE YOUR WINCH FOR LIFTING OR MOVING PEOPLE!
13. YOUR WINCH IS NOT INTENDED FOR OVERHEAD HOISTING OPERATIONS.
14. AVOID CONTINUOUS PULLS FROM EXTREME ANGLES.
This will cause the wire rope to pile up on one end of the drum (FIGURE 6).
This can jam the wire rope in the Winch, causing damage to the wire rope or Winch.
15. NEVER OBSCURE THE WARNING INSTRUCTION LABELS ON THE WINCH.
16. Always operate Winch with an unobstructed view of the Winching operation.
17. Equipment such as hooks, pulley blocks, straps, etc. should be sized for winch capacity and periodically inspected for damage that could reduce their strength.
18. NEVER RELEASE FREESPOOL CLUTCH WHEN THERE IS A LOAD ON THE WINCH.
19. NEVER WORK ON OR AROUND THE WINCH DRUM WHEN WINCH IS UNDER LOAD.
20. DO NOT OPERATE WINCH WHEN UNDER THE INFLUENCE OF ANY DRUGS OR ALCOHOL.
21. ALWAYS DISCONNECT WINCH POWER LEADS TO BATTERY BEFORE WORKING ON OR AROUND THE WINCH DRUM so that Winch cannot be turned on accidentally.
22. When moving a load, slowly take up wire rope slack until it is taut. Stop, recheck all Winching connections. Be sure the hook is properly seated.
If a nylon sling is used, check the attachment to the load.
23. When using a vehicle mounted Winch to move a load, place the vehicle transmission in neutral (never in Park), set vehicle hand-brake, and chock all wheels.
24. DO NOT USE THE WINCH TO HOLD LOADS IN PLACE. Use other means of securing loads such as KEEPER
25. USE ONLY FACTORY APPROVED SWITCHES, REMOTE CONTROLS AND ACCESSORIES. Use of non-factory approved components may cause injury or property
damage and could void your warranty.
26. DO NOT MACHINE OR WELD ANY PART OF THE WINCH. Such alteration may weaken the structural integrity of the Winch and could void your warranty.
27. This is a 12 Volt DC Winch. CONNECT ONLY TO 12 VOLT DC BATTERY. DO NOT CONNECT WINCH TO EITHER 110V OR 220V AC CURRENT AS WINCH WILL
BURN OUT OR FATAL SHOCK WILL OCCUR. This will void warranty.
28. Never allow shock loads to be applied to Winch or wire rope.
29. Use extreme caution when winching a load up and down a ramp or incline.
30. Keep people, other than operator, pets, and property clear of Winching path, front, rear and sides for 100'.
Freespool Operation
Turn clutch handle to the disengage position shown on decal (FIGURE 7). NEVER RELEASE FREE-SPOOL CLUTCH WHEN
THERE IS A LOAD ON THE WINCH. DO NOT FORCE THE HANDLE. Release tension on the clutch by winching out some of the wire rope.
Release the clutch and pull out the wire rope and secure to anchor or load. Check that there are at least five (5) wraps of wire rope left
on the drum. Re-engage the drum by returning the clutch handle to the engaged position. (FIGURE 7)
!
!
CAUTION
Clutch must be fully engaged before Winching. NEVER ENGAGE CLUTCH HANDLE WHILE DRUM IS TURNING.
Winch Installation
Correct installation of your Winch is required for proper operation. Installation should be on a flat
surface following the bolt pattern shown in FIGURE 9.
A mounting plate (part number KWA011) is available.
Call 800-533-7372 or go to www.TRAKKERwinch.com.
Detailed mounting instructions are provided with the mounting plate. Read and follow directions
carefully to ensure proper Winch alignment and trouble free operation.
This Winch MUST be mounted with the wire rope in the under-wind direction (FIGURE 8).
MUST use only genuine Keeper Winch replacement Wire Rope part number KPW1002164.
!
!
WARNING
FIGURE 8
Improper mounting could damage your Winch
and void your warranty.
Step 1 Mount the Winch to the mounting kit base plate
or to the mount that you have designed. Mount
must be a flat surface capable of handling winch
loads. Proper mounting bolts are supplied. If using
the Roller Fair Lead included, install now to mounting
plate. You will need to remove the clevis hook to fit
wire rope through rollers.
3
THIS PRODUCT IS NOT INTENDED FOR LIFTING / HOISTING
Right
Wrong
FIGURE 6
brand tie-down straps. For tie-down information go to www.keepercorp.com
®
Clutch Handle
ENGAGE
DISENGAGE
FIGURE 7
FIGURE 9
!
!
WARNING
USE ONLY 3/8" -16 UNC BOLT AND NUTS WITH MINIMUM ISO GRADE 8.8.
!
!
WARNING
Batteries contain gases, which are flammable and explosive. WEAR EYE
PROTECTION DURING INSTALLATION AND REMOVE ALL METAL JEWELRY.
Do not lean over battery while making connections.
!
!
WARNING
Ensure that the wiring harness does not interfere or come in contact with any hot
or moving engine, suspension, steering, braking or exhaust parts.
MINIMUM ELECTRICAL REQUIREMENTS ARE 60 AMP ALTENATOR AND
BATTERY WITH 650 CCA (COLD CRANKING AMP) CAPACITY.
Step 2 Follow electrical connection diagram (FIGURE 10). Bolt the circuit
breaker to the terminal end of the Red 2 GA battery lead that is factory
connected to the sealed solenoid switching pack. Now connect the
circuit breakerto the positive battery terminal.
Step 3 Connect Black 2 GA battery lead to the negative motor terminal located on the bottom
of the motor and also connect the Black 14 GA ground lead from the
solenoid pack to the same negative motor terminal.
Step 4 Connect the other terminal end of the Black 2 GA battery lead to the negative battery terminal.
Step 5 Remove the dust cover on the plug receptacle and insert the plug end of the hand held switch. The plug end is keyed and will fit easily onto the socket only
one way. DO NOT FORCE.
Step 6 Turn the freespool clutch handle to the Disengage position (See FIGURE 7). Pull 5 feet of wire rope off the drum. Return the freespool clutch handle back to
Engaged position. Activate the Winch cable in and out by momentarily pressing the hand held switch to check drum rotation direction. The switch is labeled
"IN" for winching in and "OUT" for winching out. When released the switch will automatically go to the off position. IF THIS DOES NOT OCCUR THEN TAKE
THE PLUG OFF THE RECEPTACLE.
If the drum rotates in the wrong direction then check the trouble shooting area in this manual or call for assistance 800-533-7372.
Step 7 You are now ready to winch. Practice winching operations by freespooling cable out and winching in under no load. Plan some tests in advance and learn
to watch and listen. Recognize the sound of a light steady pull, a heavy pull and sounds caused by load jerking or shifting. You will gain confidence.
ALWAYS WEAR SAFTEY GLASSES, LEATHER GLOVES AND USE THE HAND SAVER STRAP (FIGURE 3).
Extending the Life of Your Winch
1. KEEP A TIGHTLY WOUND WIRE ROPE DRUM. Keep the wire rope tightly and evenly wound on the drum all the time. Do not allow the wire rope to become
loosely wound. A loosely wound drum allows a wire rope under load to work its way down into the layers of wire rope on the drum. When this happens, the wire
rope may become wedged within the body of the windings damaging the wire rope. A good practice is to rewind the wire rope under tension after each use. Apply
tension using hand saver strap (FIGURE 3) and ALWAYS wear gloves.
2. DO NOT ALLOW WINCH MOTOR TO OVERHEAT. Keep the duration of pulls as short as possible. If the motor becomes uncomfortably hot by touching, stop
winching and allow the motor to cool down. KEEP THE VEHICLE ENGINE RUNNING TO RECHARGE THE BATTERY during the cooling break.
3. USE A PULLEY BLOCK FOR HEAVY LOADS. To maximize Winch and wire rope life, use a pulley block (not included) to double line heavier loads. (See FIGURE 2)
(See www.TRAKKER winch.com for part number KWA14550) Always use a pulley block that is rated twice the capacity of the winch.
!
!
CAUTION
If the winch motor stalls, do not continue to apply power.
4. The pull required to start a load moving is often much greater than the pull required
to keep it moving. AVOID FREQUENT STOPS AND STARTS DURING THE PULL.
5. PREVENT KINKS IN WIRE ROPE BEFORE THEY OCCUR. (FIGURE 11)
a. This is the start of a kink. Wire rope should be straightened.
b. Wire rope was pulled and loop has tightened into a kink. Wire rope is now
permanently damaged and MUST be replaced.
c. Result of kinking is that each strand pulls a different amount causing strands under
greatest tension to break and reduce load capacity of wire rope. The wire rope MUST
be replaced. Use only genuine Keeper Winch replacement part number KWPR1002164
Contact keeperwinches@hamptonproducts.com to order.
THIS PRODUCT IS NOT INTENDED FOR LIFTING / HOISTING
Red 2GA Positive
Battery Terminal
Lead
Circuit Breaker
FIGURE 11
Black 14 GA
Ground Lead
Black 2GA
Negative
Battery Lead
FIGURE 10
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