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Instruction Manual EK 120/42
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Does the LED flash red and green and does an audible tone occur
for 20 seconds it is not possible to charge that battery. The poles
of the battery or the charging unit are dirty or the battery is low or
damaged. If you want to charge two batteries in a row wait for 15
min before you charge the second battery.
Avoid great fluctuating temperatures under 0°C and above 40°C.
Through these fluctuations damages may result for the battery
cartridge as well as for the charging unit. The best operation
temperature is between 15-25 °C.
Do not leave or operate the charging unit in rain or snow. Do not
charge the battery near lightly inflammable materials or gases.
Do not use the cord to transport the charging unit or to pull the
plug out of a wall socket with force. Do not insert strange parts
into the ducts of the charging unit.
The charging of the batteries must only be done with charging
units supplied by the manufacturer.
Attention
Do not place the battery in your pocket or in your
toolbox if there are any conductive materials in it
such as coins, keys, tools or other metallic parts.
Pull the plug of the charging unit after charging. Do not
disassemble the charging unit or battery.
In order to safeguard a safe and proper performance of the
charging unit the repair and service of the unit should be made
through our Service Center.
5.6 Storage and transport of the crimping tool
In order to protect the tool against damages it has to be cleaned
carefully after each use and be put into the transportation case
which has to be closed safely.
6. Troubleshooting
a.) Flashing of the light diode display (Pos.-No. 6)
=> See chapter 4.3 for more information about the special
functions of the tool.
b.) The tool loses oil.
=> Return the tool to the manufacturer. Do not open the tool
and damage the seals of the tool.
c.) The crimping tool does not reach the final operating pressure.
=> Stop the crimping process. Press the retract button (Pos.-No.
2) and the operating switch continuously and simultaneously
for about 10 sec. Is the malfunction not be eliminated by this
attempt the tool has to be returned to the manufacturer.
7. Putting out of operation/waste disposal
This unit is subjected to the scope of the European WEEE
(2002/96/EG) and RoHS (2002/95/EEC) directives.
The WEEE directive regulates the collection and the
environmental friendly recycling of electro and electronic units.
Information about this can be found in our home page
www.Klauke.com
under 'WEEE & RoHS'.
The RoHS directive bans new electrical and electronic equipment
put on the market which contains more than 0,1 weight
percentage lead, mercury, hexavalent chromium, polybrominated
biphenyls (PBB) or polybrominated diphenyl ethers (PBDE) and
0,01 weight percentage cadmium per homogeneous material.
Battery cartridges (Pos.-No. 7) must be specially disposed of
according to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential waste.
Klauke has no legal obligation to take care of their
WEEE outside Germany unless the product has
been shipped and invoiced from inside your
country by Klauke. Please contact your distributer
to find out more how to get your tool recycled
environmental friendly.
8. Technical Data
Weight of the complete tool: approx. 7,2 kg (incl. battery)
Crimping force:
Stroke:
Driving motor:
Battery voltage:
Battery capacity
Charging time:
Crimping time:
Crimp per battery:
Hydraulic oil:
Environmental temperature:
Sound level:
Vibrations:
Dimensions:
Additional instruction manuals are available free of charge. The part
# is HE.9605_G.
page 9
approx. 120 kN
42 mm
direct-current permanent field motor
12 V
3 Ah (RA5)
approx. 1 h (LG4),
¼ h with Quickcharger (LG5)
approx. 12 s to 16 s
(depending on the connector size)
approx. 45 crimps
(Cu 150 mm² DIN 46235)
approx. 190 ml "Shell Tellus T 15"
-20°C to –40°C
70 dB (A) in 1m distance
< 2,5 m/s²
See Picture 2

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Ek 120/42

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