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d)
In case of fire, use a powder or carbon dioxide
(CO
) fire extinguisher (one intended for use on live
2
electrical devices) to put it out.
e)
Children or unauthorised persons are forbidden to
enter a work station. (A distraction may result in loss
of control over the device).
f)
Use the device in a well-ventilated space.
g)
The device produces dust and debris during
operation. It is important to protect bystanders from
their harmful effects.
h)
Only connect and disconnect the pressure line when
the air valve is closed.
i)
Do not point the pressure line towards yourself or
toward other people or animals.
j)
Do not cut off the supply of compressed air by
crushing or bending pressure hoses.
k)
When starting the device, increase the air supply
to the device gradually in order to ensure that it is
functioning properly. If you notice any abnormal
operation of the device, disconnect it immediately
from
the
compressed
air
and
contact
manufacturer's service point.
l)
Regularly inspect the condition of the safety labels. If
the labels are illegible, they must be replaced.
m)
Please keep this manual available for future
reference. If this device is passed on to a third party,
the manual must be passed on with it.
n)
Keep packaging elements and small assembly parts
in a place not available to children.
o)
Keep the device away from children and animals.
p)
If this device is used together with another
equipment, the remaining instructions for use shall
also be followed.
REMEMBER! When using the device, protect children
and other bystanders.
2.3. PERSONAL SAFETY
a)
Do not use the device when tired, ill or under the
influence of alcohol, narcotics or medication which
can significantly impair the ability to operate the
device.
b)
The device is not designed to be handled by persons
(including children) with limited mental and sensory
functions or persons lacking relevant experience and/
or knowledge unless they are supervised by a person
responsible for their safety or they have received
instruction on how to operate the device.
c)
The device can be handled only by physically fit
persons who are capable of handling it, properly
trained, familiar with this manual and trained within
the scope of occupational health and safety.
d)
When working with the device, use common sense
and stay alert. Temporary loss of concentration while
using the device may lead to serious injuries.
e)
Use personal protective equipment as required
for working with the device, specified in section 1
(Legend). The use of correct and approved personal
protective equipment reduces the risk of injury.
f)
To prevent the device from accidentally switching on,
make sure the switch is on the OFF position before
connecting to a power source.
g)
Do not overestimate your abilities. When using the
device, keep your balance and remain stable at all
times. This will ensure better control over the device
in unexpected situations.
h)
Do not wear loose clothing or jewellery. Keep hair,
clothes and gloves away from moving parts. Loose
clothing, jewellery or long hair may get caught in
moving parts.
i)
Compressed air may cause serious injury.
j)
The device is not a toy. Children must be supervised
to ensure that they do not play with the device.
8
k)
During
operation,
the
device
generates
electromagnetic field around itself, which may
cause erroneous operation of medical implants i.e.
pacemakers, etc.
l)
It is forbidden to direct the gun towards yourself,
other people or animals.
m)
Never touch the gun emiter (metal tip) after use. The
emitter must be first discharged by touching the
clamp.
n)
Do not touch the metal object during coating.
2.4. SAFE DEVICE USE
a)
Do not overload the device. Use the appropriate tools
for the given task. A correctly-selected device will
perform the task for which it was designed better and
in a safer manner.
b)
Do not use the device if the ON/OFF switch does not
function properly (does not switch the device on and
off). Devices which cannot be switched on and off
using the ON/OFF switch are hazardous, should not
the
be operated and must be repaired.
c)
Disconnect the device from the power supply
before commencement of adjustment, cleaning and
maintenance. Such a preventive measure reduces the
risk of accidental activation.
d)
Make sure the pressure line is disconnected before
attempting any adjustments, accessory replacements
or doing any work on the device. Such a preventive
measure reduces the risk of an accident.
e)
When not in use, store in a safe place, away from
children and people not familiar with the device who
have not read the user manual. The device may pose
a hazard in the hands of inexperienced users.
f)
Keep the device in perfect technical condition. Before
each use check for general damage and especially
check for cracked parts or elements and for any other
conditions which may impact the safe operation of the
device. If damage is discovered, hand over the device
for repair before use.
g)
Keep the device out of the reach of children.
h)
Device repair or maintenance should be carried out by
qualified persons, only using original spare parts. This
will ensure safe use.
i)
To ensure the operational integrity of the device, do
not remove factory-fitted guards and do not loosen
any screws.
j)
Do not leave this appliance unattended while it is in
use.
k)
Clean the device regularly to prevent stubborn grime
from accumulating.
l)
Only use air to supply the device, do not use any other
gases.
m)
At locations where there is a high risk of mechanical
damage, use a reinforced hose for compressed air
connections.
n)
Before each use ensure the nozzle is correctly installed
in the device and that the hose is correctly attached
and undamaged.
o)
The air supplied to the device should be dry, clean
and free of contamination. Contamination can clog
the conduits and lead to damage to the device and its
components.
p)
Do not carry or hang the device by the pressure line.
q)
Do not exceed the recommended supply pressure as
this may damage the device.
r)
Do not cover the air intake and outlet.
s)
The device is not a toy. Cleaning and maintenance may
not be carried out by children without supervision by
an adult person.
t)
It is forbidden to interfere with the structure of
the device in order to change its parameters or
construction.
u)
Keep the device away from sources of fire and heat.
Rev. 06.02.2020
an
v)
Do not cure coated items in a gas oven as they can
emit flammable vapors. The product must be cured
in an electric oven designed for this purpose (never in
ovens used for processing food products).
ATTENTION! Despite the safe design of the device
and its protective features, and despite the use of
additional elements protecting the operator, there is
still a slight risk of accident or injury when using the
device. Stay alert and use common sense when using
the device.
3. USE GUIDELINES
The product is used for electrostatic spraying of powder
coatings using the high voltage assisted Crown method.
The user is liable for any damage resulting from
unintended use of the device.
3.1. DEVICE DESCRIPTION
ATTENTION! This product's view can be found on the
last pages of the operating instructions (pp. 31).
Number
1
2
3
4
Powder coating container
5
6
7
Adjustment screw
8
Pressure reducing valve
9
Moisture separator
10
11
12
13
14
15
Grounding clamp
16
17
18
Foot switch cable
19
20
21
Spray terminal (large)
22
Spray terminal (small)
23
24
Spray terminal (medium)
25
26
Rev. 06.02.2020
27
Output voltage adjustment knob (MSW-
28
3.2. PREPARING FOR USE
APPLIANCE LOCATION
The device should be used in a safe place, dry and clean,
with adequate lighting, active ventilation, no fire source
or ignition. The temperature of environment must not be
higher than 60°C. Position the device such that you always
have access to the power plug. The power cord connected to
the appliance must be properly grounded and correspond to
the technical details on the product label.
ASSEMBLING THE APPLIANCE / ASSEMBLING THE DEVICE
1.
Connect the moisture separator [9] to the spray gun
[2].
2.
Unscrew the powder coating container [4] and place
it on a clean piece of paper with the open side up.
3.
Fill it with powder coating (not included) up to 5cm.
4.
Turn the gun upside down and screw in the powder
Part name
cup.
5.
Mount the adapter [10] to the moisture separator [9].
Spray gun tube
6.
Connect the ¼-inch air hose (not included) to the
Spray gun
adapter [10].
7.
Screw the selected spray terminal [21, 22 or 24] into
Air outlet tube
the guide pole.
8.
Attach the grounding clamp [15] to the coated metal
object.
CAUTION: The grounding clamp should be attached
Air inlet tube
to the area that will not be coated (or at the end of
work unhook the clamp and coat the fragment using
Trigger
gravity). This connection is absolutely necessary to
attract electrically charged particles to the coated
object.
3.3. DEVICE USE
The cleaned and prepared for painting device should be
placed near ventilation and grounded. If the object has
Adapter
grooves or recesses, it should be positioned so that the
Control device
powder coating can fill it by gravity. After filling the container
with powder coating and installing the device, you can start
Power light
painting. Before painting, it is recommended to carry out
a test on a piece of scrap metal.
Activation light
CAUTION: If the pattern is too small or too large, adjust
Power switch
the screw [7]. To enlarge the pattern, loosen the screw, to
reduce the pattern, tighten the screw. If this adjustment is
insufficient, the diffusion attachment should be changed. It
is recommended to start work on a fully tightened screw and
Foot switch
gradually unscrew it until the desired pattern is obtained.
Fuse
1.
Set the power switch [14] to the ON (I) position.
2.
Turn on the compressor and set the air pressure
regulator to between 0.7 and 2.1 bar. Small pressure
Power cord
changes can be made using the pressure reducing
valve [8] during operation.
Accessories
3.
In the MSW-PCS-200 model, before starting
operation, use the knob [28] to set the output
voltage as well.
4.
To start spraying, simultaneously press the trigger of
the spray gun [6] and foot switch [16].
Emitter
CAUTION: When coating, keep the gun approximately
20 cm from the object to be coated. The gun should
be pointed at different angles to ensure complete
coverage. When finished, the object should be
Guide pole
completely covered with a matte, non-transparent
layer of powder coating.
Grounding wire
EN
High voltage cable
PCS-200 only)
9
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