• Hard starting or stalling after starting
• Rough idle
• Misfiring or backfiring under load
• Afterburning (Backfiring)
• Black exhaust smoke or high fuel consumption
REPLACEMENT PARTS
The emission control systems on your Honda Engine were designed, built, and certified, to
conform with EPA and California Emission Regulations. We recommend the use of genuine
Honda parts whenever you have engine maintenance done. These original-design replace-
ment parts are manufactured to the same standards as the original parts, so you can be con-
fident of their performance. The use of replacement parts that are not of the original design and
quality may impair the effectiveness of your emissions control system.
A manufacturer of an aftermarket part assumes the responsibility that the part will not adverse-
ly affect emissions performance. The manufacturer or rebuilder of the part must certify that use
of the part will not result in a failure of the engine to comply with emission regulations.
Maintenance Schedule
The Periodic Maintenance Schedule below lists basic maintenance intervals for the engine
and generator. Please read the detailed maintenance procedures for the engine described in
the Owner's Manual. Replacement copies of these manuals can be ordered from D
Please call 1-800-4-DEWALT.
NEW MACHINES
Change the engine oil and replace the air filter after the first 20 hours of operation.
PERIODIC MAINTENANCE SCHEDULE
Daily
Before 3 mos./ 6 mos./
Starting 50 hrs. 100 hrs. 300 hrs.
*Engine Oil
Check Level
X
Change
*Air Cleaner
Check
X
Clean
Battery Terminals Check
X
Clean
*Sediment Cup
Clean
*Spark Plug
Clean-Readjust
Replace
Spark Arrester
Clean
Vibration Isolators Check-Tighten
Daily
Before 3 mos./ 6 mos./
Starting 50 hrs. 100 hrs. 300 hrs.
*Valve
Check
Clearance
Readjust
*Fuel tank & filter Clean
*Fuel line
Check
Every 2 years (replace if necessary)(2)
* Emission related items
(1) Service more frequently when used in dusty areas
(2) An authorized D
WALT Service Center should service these items or authorized Honda
E
Service Center.
For commercial use, log hours of operation to determine proper maintenance intervals.
Every
Every
Every
year or
X
X (1)
X (1)
X
X
X
X
X
Every
Every
Every
year or
X (2)
X (2)
X (2)
ENGINE OIL CHANGE
Drain the oil while the engine is warm to assure complete and rapid draining.
1. Remove oil fill plug and drain plug to drain oil as shown in figure 20.
2. Reinstall drain plug. Tighten the plug securely.
3. Fill engine crankcase with recommended oil (See page 3). Check oil level (Figure 21).
4. Reinstall oil filler cap.
OIL CAPACITY
D
WALT Model
E
DG2900
WALT.
DG4300
E
DG6000/DG6000E
DG7000/DG7000E
Wash your hands with soap and water after handling used oil.
Please dispose of used motor oil and containers in a manner that will not harm the natural envi-
ronment. We suggest you take it in a sealed container to your local service station or recycling
center for reclamation. Do not throw it in the trash, pour it on the ground or down the drain.
NOTE: Never operate the generator without oil cap tightly secured. Failure to do so could
cause oil to spill out of the engine.
AIR FILTER
A dirty air cleaner will restrict airflow to the carburetor. To prevent carburetor malfunction, serv-
ice the air filter regularly. Service more frequently when operating the generator in extremely
dusty areas.
WARNING!: Using gasoline or flammable solvent to clean the filter element can cause a fire
or explosion. Use only soapy water or nonflammable solvent.
NOTE: Never run the generator without the air cleaner. Rapid engine wear will result.
1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element
as shown in figure 22 and 23.
FIGURE
22: AIR
CLEANER
COVER
2. Wash the element in a solution of household detergent and warm water, then rinse
thoroughly, or wash in nonflammable or high flash point solvent. Allow the element to
dry thoroughly.
3. Soak the element in clean engine oil and squeeze out the excess oil as shown in figure
24. The engine will smoke during initial start-up if too much oil is left in the element.
4. Reinstall the air filter element cover.
8
FIGURE 20:
OIL DRAIN
Quarts
Liters
.63
.60
1.16
1.10
1.16
1.10
1.16
1.10
FIGURE
23: AIR
FILTER
REMOVAL
AIR FILTER CLEANING
FIGURE 21:
OIL LEVEL
UPPER LEVEL
LOWER LEVEL
FIGURE 24: