nOTE: It is highly recommended that battery packs with oil
resistant housings (glass filled nylon, designated by a G suffix
in the model number) be used. For best results, make sure
your battery pack is fully charged.
To install the battery pack
and hold the carry handle release button
carry handle
into the vertical position. Align the battery
22
pack with the rails inside the battery port and slide it in until
the battery pack is firmly seated in the tool and ensure that it
does not disengage.
To remove the battery pack from the tool, press and hold
the carry handle release button
handle
22
into the vertical position. Press the release
button
30
and firmly pull the battery pack out of the battery
port. Insert it into the charger as described in the charger
section of this manual.
nOTE: If the battery is still difficult to remove with the carry
handle in the vertical position, press and hold the carry
handle release button and push the carry handle a little
further towards the front of the tool to create more space for
the battery to be removed.
Prior to operation
WARNING: Inspect the chain before each use, for wear
or damage. Replace if necessary.
Try a few simple projects using scrap material until you
develop a "feel" for the machine.
Switching On and Off (Fig. A)
In order to operate properly, the machine has to be switched
following the procedure as described below.
Switching the power on and off
WARNING: In a vertical or upside down application,
the tool will drop off from the workpiece if the magnet
engagement lever is NOT at the 100% position.
Push the power switch
1
nOTE: The tool will not run unless magnet is at 100%
engagement. An orange light will illuminate indicating the
magnet is not fully engaged.
Press the switch down (0) to shut down the tool.
ANTI‑ROTATION System (Fig. L)
The DCD1624 is equipped with the D
system. This feature senses the motion of the tool and shuts
the tool down if necessary. The ANTI‑ROTATION indicator
will illuminate red to indicate status.
The working LED on the front of the magnetic base
flash to alert the user of low voltage conditions.
inDiCATOR
DiAgnOsis
OFF
Tool is functioning
normally
RED
The Anti‑Rotation
SOLID
System has
been activated
(ENGAGED)
into the battery port
29
and move the
23
23
and move the carry
up (i) to run the tool.
WALT ANTI‑ROTATION
e
sOlUTiOn
Follow all warnings and instructions
when operating the tool.
With the tool properly supported,
release trigger. The tool will
function normally when the trigger
is depressed again and the indicator
light will go out.
inDiCATOR
ORANGE
SOLID
press
31
WHITE
FLASHING
Drilling with Annular Cutters
1. Annular cutters only cut material at the periphery of the
hole, rather than converting the entire hole to shavings.
As a result the energy required to make a hole is lower
than for a twist drill.
2. When drilling with an annular cutter, it is not necessary
to drill a pilot hole.
CAUTION: Do not touch the cutter or the parts close
to the cutter immediately after operation, as they may
be extremely hot and cause burns to the skin. Ensure
nobody is in the work area where the metal core
is ejected.
Drilling Conditions
The ease with which material can be drilled is dependent
on several factors including tensile strength and abrasion
resistance. Hardness and /or strength is the usual criterion,
wide variations in machine ability can exist among material
showing similar physical properties. The drilling conditions
are dependent on requirements for tool life and surface
finish. These conditions are further restricted by the rigidity of
the tool and the workpiece, lubrication and machine power
available. The harder the material the lower the cutting
speed. Some materials of low hardness contain abrasive
substances leading to rapid cutting edge wear at high
speeds. Feed rates are governed by rigidity of set‑up, volume
of material to be removed, surface finish and available
machine power.
Drilling a Hole (Fig. A)
1. Always apply an appropriate cutting fluid/ coolant on the
cutting area.
2. Lower the guard
be drilled.
3. Make sure the drill point or cutter pilot is properly
24
installed over the spot to be drilled.
4. Push the power switch
20
will
5. Slowly feed the accessory into the workpiece using the
feed handle
6. At the start of the cut, apply light pressure to allow the
accessory to perform the initial groove.
7. Continue applying sufficient pressure to achieve a
smooth progressive cut. Do not force.
8. Take extra care when the accessory is about to break
through the surface to prevent splintering.
9. Always turn off the motor, the magnet and the power,
in that particular order, when work is finished and before
removing the battery.
DiAgnOsis
The magnet
Move the magnet engagement
engagement lever
lever to the 100% position.
is not in the 100%
position with the
power switch on.
Low voltage battery
Suspend use of the tool and replace
conditions
with fully charged battery.
10
so that it screens the surface to
1
up (i) to run the tool.
6
.
English
sOlUTiOn
13