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IMPORTANT MANUAL
OPERATOR'S MANUAL
MODEL:
PB22H54BF
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
417920
11.02.07 BM
Do Not Throw Away
03076
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PRINTED IN THE U.S.A.
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- Page 1 MODEL: Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry. PB22H54BF LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 417920 11.02.07 BM...
- Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac- •...
- Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN • If fuel is spilled on clothing, change clothing im- mediately. Tragic accidents can occur if the operator is not alert to • Never overfill fuel tank. Replace gas cap and tighten the presence of children.
- Page 4 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. Gasoline Capacity 4 Gallons and type: Unleaded Regular • Follow a regular schedule in maintaining, caring for and using your tractor. Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) •...
- Page 5 UNASSEMBLED PARTS Mower Mower Front Wheel (5) Large Retainer Springs - 7/16 (1) 3/4 O.D. Washers (1) Wheel (1) 1-1/4 O.D. Washer (2) Smaller Retainer Springs - 5/16 (1) Locknut (5) 1-3/16 O.D. Washers (1) Shoulder Bolt 3/8-16 (1) Anti-Sway Bar Slope Sheet (1) Oil Drain Tube For Future Use...
- Page 6 ASSEMBLY FIG. 3 INSTALL MOWER AND DRIVE BELT FIG. 2 (See Figs. 4-12) NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove See MOWER AND DRIVE BELT ASSEMBLY Supplement the tractor from the skid.
- Page 7 ASSEMBLY NOTE: Be sure mower side suspension arms (A) are • ATTACH MOWER SIDE SUSPENSION ARMS (A) pointing forward before sliding mower under tractor. TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with washer •...
- Page 8 ASSEMBLY • Turn steering wheel to position wheels straight CHECK FOR PROPER POSITION OF ALL forward. BELTS • ATTACH FRONT LINK (E) - Work from left side of See the figures that are shown for replacing motion tractor. Insert rod end of link assembly through and mower blade drive belts in the Service and Adjust- front hole in tractor front suspension bracket (F) ments sec tion of this manual.
- Page 9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. FAST REVERSE HIGH SLOW NEUTRAL CHOKE IGNITION SWITCH ENGINE START MOWER HEIGHT REVERSE ENGINE ON PARKING BRAKE MOWER LIFT ENGINE OFF OPERATION SYSTEM (ROS) CLUTCH/BRAKE...
- Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad- just ments. Save this manual for future reference. FIG.
- Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
- Page 12 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 19) Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
- Page 13 OPERATION • To restart movement, slowly release parking brake and brake pedal. • Slowly depress appropriate drive pedal to slowest set ting. • Make all turns slowly. TO TRANSPORT (See Figs. 13 and 21) When pushing or towing your tractor, be sure to dis- engage transmission by placing freewheel control in free wheel ing po si tion.
- Page 14 OPERATION BEFORE STARTING THE ENGINE NOTE: Before starting, read the warm and cold starting CHECK ENGINE OIL LEVEL procedures below. • Insert key into ignition and turn key clockwise to The engine in your tractor has been shipped, from the “START”...
- Page 15 OPERATION • Disengage transmission by placing freewheel con- trol in freewheeling position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Dis en gage parking brake •...
- Page 16 MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH SEASON STORAGE SCHEDULE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Systems Check for Loose Fasteners Check/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness...
- Page 17 MAINTENANCE TRACTOR BLADE CARE For best results mower blades must be sharp. Re place Always observe safety rules when per form ing any worn, bent or damaged blades. main te nance. BRAKE OPERATION CAUTION: Use only a replacement blade approved by the manufacturer of If tractor requires more than five (5) feet to stop at your tractor.
- Page 18 MAINTENANCE TO CHANGE ENGINE OIL (See Figs. 24 and 25) • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire Determine temperature range expected before oil brush until bright. change. All oil must meet API service classification SG-SL.
- Page 19 MAINTENANCE ENGINE OIL FILTER CLAMP Replace the engine oil filter every season or every CLAMP other oil change if the tractor is used more than 100 hours in one year. MUFFLER FUEL FILTER Inspect and replace corroded muffler and spark ar- FIG.
- Page 20 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST - MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...
- Page 21 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 30 and 31) • With a 3/4" or adjustable wrench, turn lift link ad- IMPORTANT: Deck must be level side-to-side. justment nut (A) to the left to lower the mower, or, to the right to raise the mower. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8"...
- Page 22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT TO CHECK BRAKE If tractor requires more than five (5) feet to stop at MOWER DRIVE BELT REMOVAL (See Fig. 32) highest speed in high est gear on a level, dry concrete •...
- Page 23 SERVICE AND ADJUSTMENTS WASH ERS RE TAIN ING RING AXLE COVER SQUARE KEY (REAR WHEEL ONLY) FIG. 34 TO START ENGINE WITH A WEAK BATTERY (See Fig. 35) WARNING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies.
- Page 24 SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 36) TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 37) WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals • Raise hood. at the same time.
- Page 25 STORAGE Immediately prepare your tractor for storage at the ENGINE end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS WARNING: Never store the trac tor with FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS gas o line in the tank inside a building SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR...
- Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not “CHOKED” properly. See “TO START ENGINE” in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
- Page 27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine dies when Reverse operation system Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section. is engaged. Poor cut - uneven Worn, bent or loose blade.
- Page 28 In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: In Canada contact: Poulan Pro Poulan Pro Outdoor Products Customer Service Dept.
- Page 30 SERVICE NOTES...
- Page 31 SERVICE NOTES...
- Page 32 PARTS AND SERVICE This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact our authorized distributor: call 1-800-849-1297 •...