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Introduction
General
This manual provides instructions for replacing the fuel controller, part of Gasboy
PLUS and Fuel Truck Controller (FTC) systems. This procedure consists of removing the old
controller (OrCU-N) and installing the new controller (nOrCU).
Table of Contents
Topic
Introduction
Important Safety Information
Consignes de sécurité importantes
Federal Communications Commission (FCC) Warning
Before You Begin
Replacing the Fuel Controller
Required Parts
The installation kit M09680B167 (Orpak Part Number: 819238040) includes the components
(not sold separately) listed in the following table:
No Description
1
Removal Protection
2
nOrCU Plate
3
Screw, M4x10+Spring and Flat Washer
MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021
CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit
Kit (M09680B167) Installation Instructions
Qty
1
1
4
Pages
1
4
6
8
9
10
Figure (not to scale)
MDE-5568A
April 2021
CFN
®
Page 1

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Sommaire des Matières pour Gasboy CFN PLUS

  • Page 1 (not sold separately) listed in the following table: No Description Figure (not to scale) Removal Protection nOrCU Plate Screw, M4x10+Spring and Flat Washer MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 1...
  • Page 2 Screw M3x8 Allen with Hole ® Screw M3x20 Allen with Hole Weight and Measurements Plug Haness PWR Assy, nOrCU Cable Tie, 100mm Page 2 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 3 New Controller OrCU-N Old Controller OSHA Occupational Safety and Health Administration Power Stainless Steel Submersible Turbine Pump Technical Assistance Center MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 3...
  • Page 4 • Use of safety tape, cones or barricades at the affected unit(s) warnings do not apply to DEF fluid lines.No Open Fire • A total electrical shut-off of the affected unit(s) Page 4 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 5 Subpart S of 29 CFR Part regulations for these requirements. 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards. MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 5...
  • Page 6 Même le remplissage du réservoir des clients provoquera des vapeurs potentiellement dangereuses à proximité du distributeur ou de l’îlot. Page 6 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 7 Veuillez-vous référer à votre municipalité, aux risques électriques. normes provinciales ou fédérales pour connaitre leurs diverses réglementations en vigueur sur le sujet MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 7...
  • Page 8 Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment. Page 8 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 9 10 gallons must be purged from the DEF hose. Failure to do so may cause error codes such as 20, 5050, 5047 or 5049 to occur. MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 9...
  • Page 10 Use the 7-mm deep socket wrench to dismantle 4x M4 nuts securing the OrCU-N to the  FTC/CFN door and remove the OrCU-N controller (see Figure Figure 1: Disconnect and Remove OrCU-N Page 10 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 11 Use new cable ties to reattach only the OrCU-N harness to the cabinet door in the same location where the LAN harness was previously affixed (see Figure Figure 3: Reattach Power Harness to Door MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 11...
  • Page 12 Note: Do not remove the plastic panel, remove only the 4 screws. The nOrCU will be installed on top of the plastic panel. Page 12 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 13 Use the Phillips screwdriver to fasten the four M4x10 screws, securing the new nOrCU controller inside the body of the cabinet (see Figure Figure 7: Secure nOrCU Controller MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 13...
  • Page 14 LAN cable to the LAN 1 port on the nOrCU controller (see Figure Figure 9: Connect nOrCU to Cables in Cabinet Page 14 MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...
  • Page 15 Refer to MDE-5414 ForeHB SiteOmat Setup and Maintenance Manual, for installing software and configuring the SiteOmat software. MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021 Page 15...
  • Page 16 7300 West Friendly Avenue • Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A. MDE-5568A CFN PLUS and Fuel Truck Controller PLUS nOrCU Retrofit Kit (M09680B167) Installation Instructions • April 2021...