Page 1 MS120 Single Stage Rotary Vane Pumps Model: X3702-64000 Manuale di Istruzioni Bedienungshandbuch Notice de Mode D’Emploi User Manual 87-900-150-01 (C.00) 01/2021...
Page 2 “Restricted computer software” as proceed beyond a WARNING notice defined in FAR 52.227-19 (June 1987) until the indicated conditions are or any equivalent agency regulation or fully understood and met. 2/193 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00)
Page 3 MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 3/193...
Page 4 MS120 Single Stage Rotary Vane Pumps MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 4/193...
Page 5: Table Des Matières
Messa fuori servizio 43 Ritorno per riparazione 44 Inconvenienti e rimedi Smaltimento Gebrauchsanleitung 47 Allgemeine Hinweise Sicherheitsvorschriften 53 Einlagerung, Transport und Bewegung Vorbereitung für die Installation 62 Betrieb Wartung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 5/193...
Page 6 Retour pour une réparation 123 Problèmes et solutions 124 Mise au rebut Instructions for Use 127 General Information 129 Safety rules 132 Storage, transport and handling 135 Preparation for Installation 140 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 6/193...
Page 7 Connection to the Electric Supply 170 Starting and Running the Pump 171 Stopping the Pump 172 Safety Rules 172 Warning Notes 173 Caution Notes 175 User Interface 176 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 7/193...
Page 8 Contents MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 8/193...
Page 9: Istruzioni Per L'uso
MS120 Single Stage Rotary Vane Pumps User Manual Istruzioni per l’uso Informazioni Generali 11 Simboli usati 13 Prescrizioni di sicurezza Immagazzinamento, trasporto e movimentazione 18 Immagazzinamento 18 Sollevamento 18 Disimballaggio 20 Preparazione per l’installazione 23 Accessori forniti con la pompa...
Page 10 Sostituzione olio lubrificante 37 Sostituzione elementi disoleatori 39 Manutenzione ordinaria 41 Accessori ordinabili Come ordinare i ricambi 42 Lubrificanti Messa fuori servizio Ritorno per riparazione 44 Inconvenienti e rimedi 45 Smaltimento MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 10/193...
Page 11: Informazioni Generali
(Model), numero di serie (Serial), anno di costruzione, riportati sulla targhetta di identificazione. Figura 1 Targhetta di identificazione MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 11/193...
Page 12 Istruzioni per l’uso Informazioni Generali Le MS120 Single Stage Rotary Vane Pumps sono delle pompe rotative monostadio a palette, a tenuta in bagno d'olio, azionate da motore elettrico pilotato da inverter. Queste pompe da alto vuoto sono adatte esclusivamente al pompaggio di aria e piccole quantità di vapor d’acqua.
Page 13: Simboli Usati
Non disperdere Leggere il manuale nell’ambiente d’uso Attacco in Attacco allo scarico aspirazione L'apparato è contrassegnato da questo simbolo quando l'utente deve mettere a massa l'apparato. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 13/193...
Page 14: Prescrizioni Di Sicurezza
80 °C. Adottare idonei mezzi di protezione in modo da evitare scottature da contatto fortuito. È buona norma, prima di effettuare qualsiasi intervento sulla pompa, attendere il suo raffreddamento. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 14/193...
Page 15 Il contatto con punti in depressione può essere causa di infortuni. Evitare il contatto con l’attacco aspirazione della pompa durante il funzionamento. Immettere aria nel circuito di aspirazione prima di ogni intervento. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 15/193...
Page 16 Al termine ripristinare i dispositivi di sicurezza. AVVERTENZA! SICUREZZA ELETTRICA Nell’equipaggiamento elettrico esistono parti sottoposte a tensione che, al contatto, possono provocare gravi danni a persone e cose. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 16/193...
Page 17 Utilizzare estintori a polvere o CO od altri mezzi compatibili con la presenza di equipaggiamenti elettrici ed oli lubrificanti. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 17/193...
Page 18: Immagazzinamento, Trasporto E Movimentazione
Il peso dell’imballo, comprensivo della pompa, è, al massimo, di circa 120 kg, mentre il peso della sola pompa è di 100 kg. Tab. 1 Dimensioni dell’imballo Quota Dimensione 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 18/193...
Page 19 Istruzioni per l’uso Immagazzinamento, trasporto e movimentazione Figura 2 Pompa imballata Figura 3 Pompa MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 19/193...
Page 20: Disimballaggio
Si consiglia comunque di mantenerla chiusa fino al momento dell'installazione sul sistema onde evitare eventuale inquinamento da polvere. Rimuovere le reggette che chiudono il cartone sul pallet, quindi rimuovere il cartone. Figura 4 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 20/193...
Page 21 Rimuovere le n. 8 viti che chiudono le staffette, quindi rimuovere le n.4 staffette. Figura 5 Sbloccare i freni di arresto delle ruote. Fissare la rampa di discesa con n.1 vite come mostrato nella figura. Figura 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 21/193...
Page 22 Istruzioni per l’uso Immagazzinamento, trasporto e movimentazione Spingere la pompa posteriormente per farla scivolare giù dal pallet. Figura 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 22/193...
Page 23: Preparazione Per L'installazione
La pompa viene fornita pronta all’uso, non vi sono altre parti da assemblare. La pompa è priva di olio, vedere il paragrafo “Sostituzione olio lubrificante” per le istruzioni di carico olio. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 23/193...
Page 24: Ubicazione
Dovrebbe essere inoltre accessibile con idonei mezzi di sollevamento. va protetta da getti o spruzzi d’acqua che potrebbero causare • cortocircuiti elettrici e/o la folgorazione degli operatori vicini alla macchina. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 24/193...
Page 25 Istruzioni per l’uso Preparazione per l’installazione Tab. 2 Minima Distanza Quota Dimensione 150 mm 200 mm 150 mm 500 mm Figura 9 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 25/193...
Page 26: Collegamento Alla Macchina Utilizzatrice
È importante che tutte le tubazioni ed i vari giunti siano a tenuta. Tubazioni molto lunghe o di diametro piccolo diminuiscono le prestazioni della pompa. Questo simbolo identifica l’attacco in aspirazione. NOTA MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 26/193...
Page 27: Convogliamento Aria Di Scarico
Utilizzare nel tratto finale raccordi o tubi flessibili. AVVERTENZA! Questa tubazione deve essere discendente per evitare il rientro di condensa nel serbatoio della pompa. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 27/193...
Page 28: Collegamento Elettrico
Eseguire l’allacciamento elettrico inserendo lo spinotto del cavo di alimentazione nella presa della pompa e bloccandolo con la molla in dotazione (vedi figura seguente). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 28/193...
Page 29 Istruzioni per l’uso Preparazione per l’installazione Figura 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 29/193...
Page 30: Uso
Impiego proibito AVVERTENZA! È proibito aspirare attraverso la pompa: liquidi o sostanze solide gas e vapori pericolosi, esplosivi o aggressivi ossigeno puro o miscele d’aria arricchita di ossigeno. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 30/193...
Page 31: Protezioni
Nei casi di impiego in cui l’arresto o un guasto della pompa per vuoto possa causare danni a persone o cose, devono essere previste delle misure di sicurezza nell’impianto. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 31/193...
Page 32: Tabella Limiti Operativi
Per maggiori informazioni relative al rifornimento di olio e per la scelta del lubrificante idoneo, fare riferimento al paragrafo “Sostituzione olio lubrificante”. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 32/193...
Page 33: Consigli Per L'utilizzo
Con temperature ambiente inferiori a 18 °C è bene riscaldare per 15 minuti la pompa facendola funzionare a pressione limite (aspirazione chiusa, senza carico). Durante questa fase la pompa potrebbe non raggiungere i limiti di pressione dichiarati. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 33/193...
Page 34: Zavorratore (Gas-Ballast)
È consigliabile non superare i 5 avviamenti/ora. Zavorratore (Gas-ballast) La pompa MS120 è dotata di Zavorratore (Gas Ballast) e di una valvola manuale che permette il suo inserimento (I) o l’esclusione(O). La pressione limite della pompa varia in funzione di questa scelta.
Page 35: Manutenzione
Nel caso si debba procedere ad operazioni di manutenzione della pompa al termine di un periodo di esercizio, è necessario lasciarla raffreddare, poichè la temperatura esterna può superare gli 80 °C. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 35/193...
Page 36 9000 Ore / ogni anno Sostituire l’elemento disoleatore Tecnico qualificato 14000 Ore / ogni 2 anni Verificare i collegamenti elettrici. Tecnico qualificato 30000 Ore / ogni 5 anni Revisione pompa Servizio Assistenza MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 36/193...
Page 37: Sostituzione Olio Lubrificante
(G) solo dopo aver posizionato sotto il serbatoio un contenitore adatto (per forma e dimensioni) a raccogliere tutto l’olio della pompa (vedere Figura 15). Figura 14 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 37/193...
Page 38 Eseguire il riempimento come segue (con riferimento alla Figura 16): Rimuovere il tappo di carico olio (E). Avvitare il beccuccio di carico olio (A2) sulla bottiglia di olio (A1). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 38/193...
Page 39: Sostituzione Elementi Disoleatori
Per la sostituzione dell’elemento disoleatore, in riferimento a Figura 17, procedere come segue; rimuovere il coperchio del cover (pos.C1) svitando le relative viti (C2), togliere il coperchio serbatoio (pos. B1) svitando le relative viti (pos. B2), MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 39/193...
Page 40 (pos. B4) e i relativi O.R. (pos. B5), rimontare il coperchio di scarico (pos. B1), se necessario sostituire la guarnizione (pos. B3), rimontare il coperchio del cover (pos.C1). Figura 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 40/193...
Page 41: Manutenzione Ordinaria
Usare solo ricambi originali. Per l’ordinazione riportare il Part Number indicato. Tab. 5 Ricambi per revisione della pompa Part Number Descrizione X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 41/193...
Page 42: Accessori Ordinabili
Come ordinare i ricambi Per ordinare i ricambi indicare sempre il modello della pompa (model), numero di matricola (serial), anno di costruzione, Part Number, descrizione e quantità richiesta. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 42/193...
Page 43: Lubrificanti
Se l’olio appare inquinato eseguire un lavaggio con olio nuovo (vedi “Sostituzione olio lubrificante”). Svuotare il serbatoio dell’olio, tappare l’aspirazione e lo scarico della pompa e immagazzinare. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 43/193...
Page 44: Ritorno Per Riparazione
Quando si spedisce la pompa, assicurarsi di aver scaricati l'olio e di includere nella confezione una copia cartacea del foglio H&S compilato e firmato. Qualora una pompa dovesse essere rottamata, procedere alla sua eliminazione nel rispetto delle normative nazionali specifiche. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 44/193...
Page 45: Inconvenienti E Rimedi
Sostituire elemento disoleatore Tensione di alimentazione fuori dal range Collegare la pompa a una previsto rete con tensione idonea La pompa non parte (vedere paragrafo Tabella limiti operativi) MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 45/193...
Page 46: Smaltimento
Per maggiori informazioni riferirsi a: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 46/193...
Page 47: Gebrauchsanleitung
MS120 Single Stage Rotary Vane Pumps User Manual Gebrauchsanleitung Allgemeine Hinweise 49 Verwendete Symbole Sicherheitsvorschriften Einlagerung, Transport und Bewegung Einlagerung Anheben Auspacken Vorbereitung für die Installation 62 Mitgeliefertes Zubehör 62 Zusammenbau Lage Anschluss an die Maschine 65 Umleitung der Abgasluft Elektrische Anschlüsse 67...
Page 48 Ansaugung von Wasserdampf Wartung Ersetzung des Schmieröls Ersetzung der Ölreinigungselemente 78 Routinewartung Bestellbares Zubehör So bestellen Sie Ersatzteile 81 Schmiermittel Stilllegung Rücksendung zur Reparatur Fehler und ihre Behebung 84 Entsorgung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 48/193...
Page 49: Allgemeine Hinweise
Unklarheiten oder wenn festgestellt wird, dass bestimmte Informationen in diesem Handbuch fehlen, wenden Sie sich bitte an unseren Kundendienst. Nennen Sie dabei immer Modell, Seriennummer und Baujahr. Sie finden diese Angaben auf dem Typenschild. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 49/193...
Page 50 Gebrauchsanleitung Allgemeine Hinweise Abbildung 1 Typenschild Die Pumpe Modell MS120 Single Stage Rotary Vane Pump ist eine Einstadium-Rotationsflügelpumpe im Ölbad, die von einem Elektromotor inverter angetrieben. Die Pumpe Modell MS120 Single Stage Rotary Vane Pump ist eine Einstadium-Rotationsflügelpumpe im Ölbad, die von einem durch einen Inverter gesteuerten Elektromotor angetrieben wird.
Page 51 Durchfüh-rung das Risiko von Personenschäden bergen. Diese Warnung weist auf Arbeitsschritte hin, die das Risiko von Schäden am VORSICHT! Gerät bergen. Die Hinweise enthalten wichtige Informationen, die aus dem Text HINWEIS hervorgehoben werden. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 51/193...
Page 52: Verwendete Symbole
Betriebshandbuch gelangen lassen lesen Anschluss an die Anschluss an den Ansaugung Ausgang Das Gerät ist mit diesem Symbol gekennzeichnet, wenn der Bediener es an die Masse anschließen soll. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 52/193...
Page 53: Sicherheitsvorschriften
Temperatur über 80 °C betragen kann. Schützen Sie sich angemessen, um Verbrennungen durch versehentlichen Kontakt zu vermeiden. Es ist üblich, vor allen Eingriffen an der Pumpe abzuwarten, bis diese sich abgekühlt hat. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 53/193...
Page 54 Der Kontkt mit Unterdruck kann Ursache von Unfällen sein. Vermeiden Sie den Kontakt mit der Ansaugöffnung, während die Pumpe läuft. Leiten Sie vor jedem Eingriff Luft in den Ansaugkreislauf. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 54/193...
Page 55 Aktivieren Sie die Sicherheitsvorrichtungen nach dem Ende der Wartungsarbeiten wieder. WARNUNG! ELEKTRISCHE SICHERHEIT Einige Teile der Elektrik stehen unter Strom. Bei Kontakt kann es zu schweren Sach- und Personenschäden kommen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 55/193...
Page 56 Überhitzung und Brand. Verwenden Sie im Brandfall kein Wasser zum Löchen. Nehmen Sie Feuerlöscher mit Pulver oder CO oder andere Löschmittel, die mit elektrischen Komponenten oder mit Schmieröl verträglich sind. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 56/193...
Page 57: Einlagerung, Transport Und Bewegung
Das Gewicht der Verpackung mit Pumpe beträgt maximal etwa 120 kg, das Gewicht der Pumpe allein 100 kg. Tab. 1 Abmessungen der Verpackung Wert Abmessung 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 57/193...
Page 58 Gebrauchsanleitung Einlagerung, Transport und Bewegung Abbildung 2 Verpackte Pumpe Abbildung 3 Pumpe MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 58/193...
Page 59: Auspacken
Verpackung zu lassen, bis sie im System installiert wird, um eine Verschmutzung durch Staub zu verhindern. Entfernen Sie die Riemen, die den Karton auf der Palette halten. Entfernen Sie dann den Karton. Abbildung 4 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 59/193...
Page 60 Entfernung der 8 Schrauben, die die Bügel halten, dann Entfernung der 4 Bügel. Abbildung 5 Entblocken der Radbremsen. Befestigung der Abfahrtrampe mit einer Schraube, wie in der Abbildung gezeigt. Abbildung 6 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 60/193...
Page 61 Gebrauchsanleitung Einlagerung, Transport und Bewegung Pumpe rückwärts schieben, damit sie von der Palette rollt. Abbildung 7 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 61/193...
Page 62: Vorbereitung Für Die Installation
Die Pumpe wird betriebsbereit geliefert. Weitere Komponenten müssen nicht angebaut werden. Die Pumpe wird ohne Öl geliefert. Sehen Sie im Absatz “Ersetzung des Schmieröls” nach, dort finden Sie die Instruktionen zum Einfüllen des Öls. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 62/193...
Page 63: Lage
Hebevorrichtungen befestigt werden können. muss vor Wasserstrahlen und Spritzern geschützt werden, die zu • Kurzschlüssen und Stromschlägen führen können, durch die in der Nähe befindliches Personal verletzt werden kann. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 63/193...
Page 64 Gebrauchsanleitung Vorbereitung für die Installation Tab. 2 Mindestabstand Wert Abmessung 150 mm 200 mm 150 mm 500 mm Abbildung 9 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 64/193...
Page 65: Anschluss An Die Maschine
Verbindungsstück. Alle Leitungen und Verbindungen müssen unbedingt dicht sein. Lange Leitungen oder solche mit geringem Querschnitt verringern die Leistungsfähigkeit der Pumpe. Dieses Symbol steht für die Ansaugöffnung. HINWEIS MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 65/193...
Page 66: Umleitung Der Abgasluft
Das Gewicht der Leitungen darf die Pumpe nicht beschweren. Verwenden Sie im letzten Abschnitt Schläuche oder flexible Leitungen. WARNUNG! Diese Leitung muss ein Gefälle haben, damit kein Kondenswasser in den Tank der Pumpe gelangt. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 66/193...
Page 67: Elektrische Anschlüsse
Einschaltung auszuschließen der Pumpe. Schließen Sie die Elektrik an, indem Sie den Stecker des Versorgungskabels an die Pumpe anschließen und mit der zugehörigen Feder blockieren (siehe Abbildung unten). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 67/193...
Page 68 Gebrauchsanleitung Vorbereitung für die Installation Abbildung 11 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 68/193...
Page 69: Betrieb
Verbotene Verwendung WARNUNG! Die Ansaugung folgender Substanzen mit der Pumpe ist verboten: Flüssigkeiten oder Festkörper gefährliche, explosive oder aggressive Gase und Dämpfe reiner Sauerstoff oder mit Sauerstoff angereicherte Luftmischungen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 69/193...
Page 70: Schutz
Schutz WARNUNG! Bei Verwendungen, bei denen ein Defekt oder ein Schaden an der Vakuumpumpe zu Personen- oder Sachschäden führen könnte, müssen an der Anlage besondere Sicherheitsvorkehrungen getroffen werden. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 70/193...
Page 71: Tabelle Mit Betriebs-Grenzwerten
Bevor Sie die Pumpe starten, muss Schmieröl eingefüllt werden, da die Pumpe VORSICHT! leer geliefert wird. Für weitere Informationen zum Nachfüllen des Öls und zur Auswahl des geeigneten Schmiermittels schauen Sie im Abschnitt “Ersetzung des Schmieröls” nach. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 71/193...
Page 72: Tipps Für Den Betrieb
15 Minuten lang auf Temperatur gebracht werden, indem man sie mit Druck am Grenzwert (Ansaugung geschlossen, keine Last) laufen lässt. Während dieser Phase kann es sein, dass die Pumpe nicht die angegebenen Grenzwerte für den Druck erreicht. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 72/193...
Page 73: Gas-Ballast
Der Grenzwert für den Druck der Pumpe variiert je nach dieser Einstellung. Für einen korrekten Betrieb schlagen Sie unter “Ansaugung von Wasserdampf” nach. ≤ =0,2 mbar ≤ =0,07 mbar Gas ballast Gas ballast Abbildung 13 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 73/193...
Page 74: Wartung
über profunde Kenntnisse der Vorschriften zur Unfallverhütung verfügen. Neben den unten wiedergegebenen Vorschriften sollten Sie auch im Abschnitt “Sicherheitsvorschriften” nachschlagen. WARNUNG! Vor jedem Eingriff sollten Sie Luft in durch die Ansaugöffnung. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 74/193...
Page 75 In diesen Fällen kann nur die Erfahrung sagen, welche Intervalle für die Wartungseingriffe richtig sind. Das Altöl und die ausgebauten Teile gelten als Sondermüll und sind nach den im jeweiligen Land geltenden Vorschriften zu behandeln. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 75/193...
Page 76: Ersetzung Des Schmieröls
(Abbildung 14), nachdem Sie unter dem Tank einen nach Form und Größe passenden Behälter platziert haben, der das ganze Öl aus der Pumpe aufnehmen kann (siehe Abbildung 15). MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 76/193...
Page 77 Vakuum etwa 30 Sekunden lang laufen, so dass auch der Schmierkreislauf sich von Ölrückständen leeren kann. Nehmen Sie dann wieder die Stöpsel ab und lassen Sie das restliche Öl ablaufen. Abbildung 15 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 77/193...
Page 78: Ersetzung Der Ölreinigungselemente
Ölfüllöffnung (siehe "Inbetriebnahme“ und "Schmiermittel"). Abbildung 16 Ersetzung der Ölreinigungselemente Stark verschmutzte Ölreinigungselemente können zu einem spürbaren Temperaturanstieg in der Pumpe und in extremen Fällen zur Selbstentzündung des Schmieröls führen. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 78/193...
Page 79 O-Ringe (B5), Setzen Sie den Deckel wieder auf den Ausgang (B1), Ersetzen Sie wenn nötig die Dichtung (B3), Setzen Sie die Abdeckung wieder auf (C1). Abbildung 17 MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 79/193...
Page 80: Routinewartung
(Lagerhülse der Pumpe, Flügel und Dichtungen). Verwenden Sie nur Original-Ersatzteile. Bei der Bestellung geben Sie bitte die Ersatzteilnummer an. Tab. 5 Ersatzteile für die Revision der Pumpe Ersatzteilnummer Beschreibung e X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 80/193...
Page 81: Bestellbares Zubehör
So bestellen Sie Ersatzteile Bei der Bestellung von Ersatzteilen geben Sie immer das Modell der Pumpe an, ferner die Seriennummer, das Baujahr, die Ersatzteilnummer, die Beschreibung und die gewünschte Menge. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 81/193...
Page 82: Schmiermittel
Pumpe bewegt wird. Wenn das Öl veschmutzt erscheint, führen Sie eine Reinigung mit neuem Öl durch (siehe “Ersetzung des Schmieröls”). Leeren Sie den Tank, schließen Sie Ansaugung und Ausgang der Pumpe und lagern Sie diese ein. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 82/193...
Page 83: Rücksendung Zur Reparatur
Kopie des ausgefüllten und signierten H&S-Blechs mit der Verpackung enthält. Wenn eine Pumpe verschrottet werden muss, richten Sie sich dabei nach den vor Ort geltenden Vorschriften. MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 83/193...
Page 84: Fehler Und Ihre Behebung
Ersetzung des Ölreinigungselements Versorgungsspannung außerhalb des Schließen Sie die Pumpe an zulässigen Bereichs ein Netz mit geeigneter Pumpe startet nicht Spannung an (siehe “Tabelle mit Betriebs-Grenzwerten” für den Betrieb) MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 84/193...
Page 85: Entsorgung
Der Endabnehmer sollte daher den Lieferanten des Geräts - d.h. die Muttergesellschaft oder den Wiederverkäufer - kontaktieren, um den Entsorgungsprozess zu starten, nachdem er die Verkaufsbedingungen geprüft hat. Für weitere Informationen: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 85/193...
Page 86 Gebrauchsanleitung Entsorgung MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 86/193...
Page 87 MS120 Single Stage Rotary Vane Pumps User Manual Mode d’emploi Indications générales 89 Symboles utilisés 91 Prescriptions de sécurité Stockage, transport et manutention 96 Stockage Levage Déballage Préparation pour l'installation 101 Accessoires fournis avec la pompe 101 Assemblage 101 Positionnement Raccordement à...
Page 88 Accessoires à commander 121 Comment commander les pièces de rechange 121 Lubrifiants Mise hors service 122 Retour pour une réparation 123 Problèmes et solutions 124 Mise au rebut MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 88/193...
Page 89: Indications Générales
(Model), le numéro de série (Serial), l'année de construction indiqués sur la plaque d'identification. Figure 1 Plaques d'identifications MS120 Single Stage Rotary Vane Pumps User Manual / 87-900-150-01 (C.00) 89/193...
Page 90 Mode d’emploi Indications générales Les MS120 Single Stage Rotary Vane Pumps sont des pompes rotatives à simple étage à palettes, étanches à bain d'huile, actionnées par un moteur électrique commandé par inverter. Ces pompes à vide poussé sont exclusivement indiquées pour le pompage de l'air et de petites quantités de vapeur d'eau.
Page 91: Symboles Utilisés
Ne pas déverser dans Lire le manuel l'environnement d'utilisation Raccord d'aspiration Raccord d'évacuation Ce symbole apposé sur l’appareil signale à l’utilisateur qu’il doit mettre l’appareil à la terre. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 91/193...
Page 92: Prescriptions De Sécurité
80°C. Adopter des moyens de protection appropriés pour éviter les brûlures dues à un contact fortuit. On recommande d'attendre le refroidissement de la pompe avant toute intervention sur cette dernière. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 92/193...
Page 93 Le contact avec des points en dépression peut provoquer des accidents. Éviter le contact avec le raccord d'aspiration de la pompe durant le fonctionnement. Injecter de l'air dans le circuit d'aspiration avant toute intervention. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 93/193...
Page 94 Rétablir les dispositifs de sécurité au terme de l'opération. AVERTISSEMENT! SÉCURITÉ ÉLECTRIQUE L'équipement électrique comprend des pièces sous tension qui, en cas de contact, peuvent provoquer des dommages corporels et matériels graves. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 94/193...
Page 95 éteindre les flammes avec de l'eau en cas d'incendie. Utiliser des extincteurs à la poudre ou au CO ou d'autres moyens compatibles avec la présence d'équipements électriques et d'huiles lubrifiantes. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 95/193...
Page 96: Stockage, Transport Et Manutention
Le poids de l'emballage, comprenant la pompe, atteint un maximum de 120 kg, tandis que le poids de la pompe seule et de 100 kg. Tab. 1 Dimensions de l'emballage Cote Dimension 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 96/193...
Page 97 Mode d’emploi Stockage, transport et manutention Figure 2 Pompe emballée Figure 3 Pompe MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 97/193...
Page 98: Déballage
éviter toute contamination éventuelle due à de la poussière. Enlever les feuillards qui ferment le carton sur la palette puis enlever le carton. Figure 4 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 98/193...
Page 99 Extraire les 8 vis qui ferment les étriers, puis enlever ces derniers. Figure 5 Débloquer les freins d'arrêt des roues. Fixer la rampe de descente avec 1 vis d'après la figure. Figure 6 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 99/193...
Page 100 Mode d’emploi Stockage, transport et manutention Pousser la pompe par l'arrière pour la faire glisser et la descendre de la palette. Figure 7 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 100/193...
Page 101: Préparation Pour L'installation
La pompe est fournie prête à l'emploi, sans aucune partie à assembler. La pompe est sans huile, voir le paragraphe “Remplacement de l'huile lubrifiante” pour les instructions du remplissage en huile. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 101/193...
Page 102: Positionnement
être protégée contre les jets ou les éclaboussures d'eau qui • risquent de provoquer des courts-circuits électriques et / ou l'électrocution des opérateurs à proximité de la machine. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 102/193...
Page 103 Mode d’emploi Préparation pour l'installation Tab. 2 Distance minimale Cote Dimension 150 mm 200 mm 150 mm 500 mm Figure 9 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 103/193...
Page 104: Raccordement À La Machine Utilisatrice
Il est important que toutes les conduites et les différents joints soient étanches. Des conduites très longues ou de petit diamètre réduisent les performances de la pompe. Ce symbole identifie le raccord d'aspiration. NOTE MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 104/193...
Page 105: Acheminement De L'air D'extraction
Utiliser des raccords ou des tuyaux flexibles pour réaliser le segment final. AVERTISSEMENT! Cette conduite doit être inclinée pour éviter le retour de la condensation dans le réservoir de la pompe. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 105/193...
Page 106: Raccordement Électrique
éviter les démarrages indésirables de la pompe. Réaliser le raccordement électrique en introduisant la broche du câble d'alimentation dans la prise de la pompe et en la bloquant avec le ressort fourni (voir la figure suivante). MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 106/193...
Page 107 Mode d’emploi Préparation pour l'installation Figure 11 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 107/193...
Page 108: Utilisation
L'aspiration d'autres types de gaz ou de vapeurs doit être préalablement déclarée à la société Agilent Technologies qui délivrera au besoin la conformité à l'usage spécifique. Elles sont indiquées pour l'évacuation de systèmes fermés ou pour fonctionner avec un vide constant compris dans le champ suivant : 0,07 - 15 mbar (absolus).
Page 109: Protections
Il est interdit d'utiliser la pompe dans des milieux potentiellement explosifs. Protections AVERTISSEMENT! Prévoir des mesures de sécurité sur l'installation lorsque l'arrêt ou une défaillance de la pompe à vide risquent de causer des dommages corporels et matériels. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 109/193...
Page 110: Tableau Des Limites Opératoires
La pompe est fournie sans huile lubrifiante ; ainsi, avant de la démarrer la pompe, ATTENTION! faire le plein en huile. Pour de plus amples informations relatives à l'approvisionnement en huile et au choix du lubrifiant approprié, voir le paragraphe “Remplacement de l'huile lubrifiante”. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 110/193...
Page 111: Conseils D'utilisation
15 minutes en la faisant tourner à la pression limite (aspiration fermée, sans charge). Au cours de cette phase, la pompe pourrait ne pas atteindre les limites de pression déclarées. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 111/193...
Page 112: Dispositif De Lest (Gas-Ballast)
La pompe n'a pas été conçue pour fonctionner à la pression atmosphérique. On conseille de ne pas dépasser 5 démarrages/heure. Dispositif de lest (Gas-ballast) La pompe MS120 est équipée d'un dispositif de lest (Gas Ballast) et d'une vanne manuelle qui permet son activation (I) ou son exclusion (O).
Page 113: Aspiration De Vapeur D'eau
 machine; le dispositif de lest permettra d'éliminer les condensations de l'huile lubrifiante. Pour la procédure d'activation ou d'exclusion du dispositif de l'Est, consulter l'appendice “Technical Information”. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 113/193...
Page 114: Entretien
Le tableau indique toutes les interventions périodiques nécessaires pour garder la pompe en parfait état de marche. Des interventions d'entretien plus fréquentes peuvent être nécessaires selon le type d'utilisation (aspiration de vapeurs condensables ou de substances polluantes). MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 114/193...
Page 115: Remplacement De L'huile Lubrifiante
à la température de la pompe et de l'huile de refroidir suffisamment. AVERTISSEMENT! Utiliser des gants de protection pour éviter de se brûler. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 115/193...
Page 116 30 secondes de manière à éliminer également du circuit de lubrification les résidus d'huile usée, puis enlever les bouchons et vidanger l'huile restante. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 116/193...
Page 117 Vidanger de nouveau l'huile. Procéder au remplissage comme suit (voir la Figure 16): Enlever le bouchon de remplissage d’huile (E). Visser l’embout de remplissage d’huile (A2) sur la bouteille d’huile (A1). MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 117/193...
Page 118: Remplacement Des Éléments Déshuileurs
Pour le remplacement de l'élément déshuileur, voir Figure 17, et procéder comme suit: enlever le couvercle du cover (rep.C1) en desserrant les vis correspondantes (C2), enlever le couvercle du réservoir (rep. B1) en desserrant les vis correspondantes (rep. B2), MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 118/193...
Page 119 (rep. B4) et les joints toriques correspondants (rep. B5), remonter le couvercle de vidange (rep. B1), au besoin, remplacer le joint (rep. B3), remonter le couvercle du cover (rep. C1). Figure 17 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 119/193...
Page 120: Entretien De Routine
Au moment de la commande, indiquer le Part Number fourni. Tab. 5 Pièces de rechange pour la révision de la pompe Part Number Description X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 120/193...
Page 121: Accessoires À Commander
Pour commander les pièces de rechange, toujours indiquer le modèle de la pompe (model), le numéro de série (serial), l'année de construction, le Part Number, la description et la quantité nécessaire. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 121/193...
Page 122: Lubrifiants
Si l'huile est contaminée, procéder à un lavage avec de l'huile neuve (voir “Remplacement de l'huile lubrifiante”). Vider le réservoir d'huile, boucher l'aspiration et vider la pompe avant le stockage. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 122/193...
Page 123: Retour Pour Une Réparation
H&S remplie et signée avec l’emballage. S'il faut ettre une pompe au rebut, procéder à son élimination dans le respect des réglementations nationales spécifiques. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 123/193...
Page 124: Problèmes Et Solutions
Remplacer l'élément déshuileur Tension d'alimentation hors de la gamme Raccorder la pompe à un prévue réseau présentant une La pompe ne démarre tension appropriée (voir paragraphe “Tableau des limites opératoires”) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 124/193...
Page 125: Mise Au Rebut
œuvre le processus de collecte et mise au rebut. Pour plus d’informations, rendez-vous à l’adresse: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 125/193...
Page 126 Mode d’emploi Mise au rebut MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 126/193...
Page 127: Instructions For Use
MS120 Single Stage Rotary Vane Pumps User Manual Instructions for Use General Information Symbols used 131 Safety rules Storage, transport and handling 135 Storage Lifting Unpacking Preparation for Installation 140 Accessories supplied with the pump 140 Assembly Location Connection to the machine 142...
Page 128 Water vapor intake 150 Maintenance Oil change Exhaust filters replacement154 Ordinary maintenance 156 Accessories can be ordered 157 How to order spare parts Lubricants Decommissioning 158 Return to Agilent 159 Troubleshooting 160 Disposal MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 128/193...
Page 129: General Information
Service Department, always providing: model (Model), serial number (Serial), year of manufacture, stated on the pump name plate. Figure 1 Plate MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 129/193...
Page 130 Instructions for Use General Information The MS120 Single Stage Rotary Vane Pumps are single-stage, rotary vane pumps oil sealed, driven by an electric motor controlled by an inverter. These high vacuum pumps are suitable for pumping air and small quantity of water vapor only. Pumping of other types of gas or vapors must be declared in advance to Agilent Technologies that will give the conformity to the specific use.
Page 131: Symbols Used
Read the operating the environment instructions Inlet port Exhaust port The apparatus is marked with this symbol when the user has to connect a protective earth connection to the apparatus. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 131/193...
Page 132: Safety Rules
In case that any air containing dangerous substances must be pumped down (for example, biological or microbiological agents), make sure to adopt filtering systems before introducing air in the work environment. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 132/193...
Page 133 Always disconnect the power supply to the pump before starting maintenance work. Place a special warning signs over the power supply breaker switch: MACHINE UNDERGOING MAINTENANCE - DO NOT POWER ON. When finished, remove the safety warning. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 133/193...
Page 134 In case of a fire do not use water to extinguish but use a powder CO extinguisher or other means compatible with the electrical equipment and lubricating oil. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 134/193...
Page 135: Storage, Transport And Handling
Total weight of the pack, including the pump, is max. 120 kg. Weight of the pump only is 100 kg. Tab. 1 Packing size Quota Dimension 920 mm 610 mm 790 mm MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 135/193...
Page 136 Instructions for Use Storage, transport and handling Figure 2 Pump packaged Figure 3 Pump only MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 136/193...
Page 137: Unpacking
Remove the strips that close the carton box on the pallet. Remove the carton box. Figure 4 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 137/193...
Page 138 Remove 8 screws which close the clamps and then remove 4 clamps. Figure 5 Unlock the brakes of the wheels. Fasten the drop ramp with one screw as shown in the following figure. Figure 6 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 138/193...
Page 139 Instructions for Use Storage, transport and handling Push the pump behind to let it slide down from the pallet. Figure 7 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 139/193...
Page 140: Preparation For Installation
The pump is supplied ready for use, there are not other parts to be assembled. Pump is without oil, see paragraph “Oil change” for the instructions on how to fill in the oil. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 140/193...
Page 141: Location
It should be accessible to suitable lifting equipment. it must be protected from jets or sprays of water which could cause • electrical shorts and / or to the electrocution of operators near to the machine. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 141/193...
Page 142: Connection To The Machine
Connection to the machine The connection to the chamber to be pumped down must be carried out by means of pipes of the same diameter as the inlet port. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 142/193...
Page 143: Discharge Air Pipe Line Installation
Use pipes with the same diameter as the tank discharge port with a maximum length of 15 m. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 143/193...
Page 144: Electrical Connection
This symbol identifies the exhaust port. NOTE Electrical connection Check the main voltage and frequency in use to correspond to the data stamped on the pump name plate. Make sure the grounding is correctly done. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 144/193...
Page 145 Perform the electrical connection by inserting the plug of the power cord into the outlet of the pump and block it with the supplied spring (see following figure). Figure 11 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 145/193...
Page 146: Use
These vacuum pumps have been designed to handle air and small quantity of water vapor only. Handling of other types of gas or vapors must be declared in advance to Agilent Technologies that will give the conformity to the specific use.
Page 147: Protections
Power fail (Undervoltage/Overvoltage Error – Win205 bit5 = 1) 180 – 200 Operative (reduced performance) 200 – 264 Operative (full performance) > 264 Power fail (Undervoltage/Overvoltage Error – Win206 bit5 = 1) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 147/193...
Page 148: Installation
Carry out the first filling up through the plug (E) up to the half of the sight glass (F) and close the plug (E) (see following figure). MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 148/193...
Page 149: Tips For Using
It is recommended not to exceed 5 pump starts per hour. Gas-ballast The pumps of the MS series are equipped with gas ballast valve and with a manual valve which permits its use or its exclusion. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 149/193...
Page 150: Water Vapor Intake
The gas ballast valve will allow the elimination of water condensate from the lubricating oil. See “Technical Information” for the insertion procedure or exclusion of the gas ballast. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 150/193...
Page 151: Maintenance
The exhausted oil and the replaced spare parts must be considered as special waste products and handled according to the local regulations in the Country of use. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 151/193...
Page 152: Oil Change
(G) only after having placed underneath the pump tank a suitable container suitable container (see Figure 15 proper size and shape) for collecting the total quantity of oil. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 152/193...
Page 153 Then remove the plugs and discharge the rest of the oil. Figure 15 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 153/193...
Page 154: Exhaust Filters Replacement154
(when the pump is working with the inlet open to atmospheric pressure). If a pressure gauge (optional) has been fitted to the oil filling hole (Figure 14) check the exhaust filter blockage with the pump warm. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 154/193...
Page 155 (pos. B4) and its O Ring (pos. B5), reassemble the fixing cartridge disk (pos. B1), if necessary, replace the gasket (pos. B3), reassemble the discharge cover (pos.C1). Figure 17 MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 155/193...
Page 156: Ordinary Maintenance
(pump bushings, vanes and gaskets). Use only genuine spare parts. When placing the order, please specify the P/N. Tab. 5 Pump overhaul spares Part Number Description X3702-68202 MS 120 Major Maintenance Kit MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 156/193...
Page 157: Accessories Can Be Ordered
MS 120 Remote I/O Adapter Cable How to order spare parts When ordering spare parts, always state the pump model, serial number, year of production, Part number, description and quantity needed. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 157/193...
Page 158: Lubricants
Drain the oil from the pump prior to the removal. If the oil is polluted, flush the pump with fresh oil (see “Oil change”). Drain the oil from the tank, plug the inlet and the discharge ports and store the pump without oil. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 158/193...
Page 159: Return To Agilent
H&S sheet with the packaging. If a pump is to be scrapped, it must be disposed of in accordance with the specific local standards. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 159/193...
Page 160: Troubleshooting
Blocked exhaust filters Replace exhaust filters Supply Voltage out of the range Connect the pump to a mains with the correct Pump doesn’t start voltage (see Operating limits table) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 160/193...
Page 161: Disposal
The end user is therefore invited to contact the supplier of the device, whether the Parent Company or a retailer, to initiate the collection and disposal process after checking the contractual terms and conditions of sale. For more information refer to: http://www.agilent.com/environment/product/index.shtml MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 161/193...
Page 162: Technical Information
Technical Information Technical Information Section I Technical Description 163 Vacuum Seals Technical Data Dimensions Section II Connection to the Electric Supply 170 Starting and Running the Pump Stopping the Pump Safety Rules Warning Notes Caution Notes User Interface Input/Output Communications J1 –...
Page 163: Section I
These vacuum pumps are suitable for pumping only air and small quantity of water vapor only. Pumping of other types of gas or vapors must be declared in advance to Agilent Technologies that will give the conformity to the specific use.
Page 164: Vacuum Seals
The seals in the circuit are obtained by means of FKM gaskets. Sealing of the rotor shaft is guaranteed by a rotating gasket with dust-guard lip. The suction flange and duct are sealed by mean of OR gaskets. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 164/193...
Page 165: Technical Data
Technical Information Technical Data Technical Data The following table lists the main technical data of the MS120 Single Stage Rotary Vane Pumps. TECHNICAL DATA UNITS VALUE Nominal speed* (at 1500 rpm) Effective capacity at 5 mbar abs. (3.75 Torr) ≥ 120 ≥...
Page 166 Emission: EN55011 Class B; EN61000-3-2; EN61000-3-3 Immunity Industrial Levels: EN61000-4-2 EN61000-4-8 EN61000-4-3 EN61000-4-11 EN61000-4-4 EN61000-4-12 EN61000-4-5 EN61010-1 EN61000-4-6 EN61010-1, 2010 (Safety requirements for electrical equipment for measurement control laboratory use) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 166/193...
Page 167: Dimensions
Technical Information Technical Data Dimensions The following figure shows the pumps layout and dimensions: Figure 19 MS120 Single Stage Rotary Vane Pumps dimensions MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 167/193...
Page 168 Cooling air inlet Cooling air outlet Oil filling plug Oil level sight glass Oil drain (with extension) Pump name plate Lifting eyebolt Gas ballast valve (ON-OFF) Swivel caster with brake Swivel caster MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 168/193...
Page 169 Technical Information Technical Data Reference (Figure 20) Component Mains ON-OFF Switch Status Led Fuse Serial port MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 169/193...
Page 170: Connection To The Electric Supply
The pump must be installed in a way that allows an easy interruption of the line voltage. Power supply cord: The correct cable for electrical wiring is a three wires (Ph+N+Earth) cable. The wire section has to be at least 2 mm (AWG14). MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 170/193...
Page 171: Starting And Running The Pump
To allow the pump starting you have to wire properly the START pins by NOTE connecting the mating connector provided with the pump or by connecting pin 7 to pin 9 on J1 – I/O connector. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 171/193...
Page 172: Stopping The Pump
Safety Rules Use the Retention Spring to secure the mains cable into the IEC320 socket. NOTE MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 172/193...
Page 173: Warning Notes
Carefully inspect the flanges to ensure that there is no dust, oil, dirt or defects of the mating surfaces, before making the required connections. Ensure that all joints and couplings are locked correctly before starting the pump again after repair work. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 173/193...
Page 174 Do not replace the oil immediately after stopping the machine as the oil may still be at high temperature. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 174/193...
Page 175: Caution Notes
Before putting a group together, always spread a little oil over inner parts and mating surfaces. Replace all seals with original spare parts before reassembling components. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 175/193...
Page 176: User Interface
Technical Information User Interface User Interface Figure 21 Use the Retention Spring to secure the mains cable into the IEC320 socket. NOTE MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 176/193...
Page 177: Input/Output Communications
SIGNAL NAME IN / OUT Status (N.O. relay contact) TX (RS232) RX (RS232) Status (N.O. relay contact) Ground A+ (RS485) START/STOP (Interlock in Serial Mode) B- (RS485) +24V (50 mA max) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 177/193...
Page 178 Here below there is a typical connection of the START/STOP input to an external system output. Figure 23 The pump operation is I/O signals dependent so you must always plug-in the NOTE provided mating connector to start the pump. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 178/193...
Page 179: Serial Communication Connection Examples
Technical Information User Interface Serial Communication Connection Examples Figure 24 Figure 25 The communication port mating connector is supplied with the unit. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 179/193...
Page 180: How To Connect The I/O Port To An External Cable
Moreover, this connection has to be assured at least on the controller side. In this way, you will be sure to reduce the influence of the external noise and to accomplish the EMC requests. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 180/193...
Page 181: Serial Communication Protocol
Figure 26 Serial Communication Protocol Both RS-232 and RS-485 interfaces are available on the J1 I/O connector. Communication Format 8 data bit  no parity  1 stop bit  MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 181/193...
Page 182: Communication Protocol182
In case of a reading command this field is not present. The field length is variable according to the data type as per the following table: MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 182/193...
Page 183 Window not a valid window Data Type Error 1 byte (0x33) the data type specified in the command (Logic, Numeric or Alphanumeric) is not accorded with the specified Window MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 183/193...
Page 184: Examples
Soft Start when the Pump is running) Examples Command: START Source: PC Destination: Pump ADDR WINDOW Source: Pump Destination: PC ADDR Command: STOP Source: PC Destination: Pump ADDR WINDOW Source: Pump Destination: PC ADDR MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 184/193...
Page 185: Window Meanings
3PHASE VOLTAGE [V] 3phase Voltage supplied to the motor POWER [W] Electrical power supplied to the motor DRIVING FREQUENCY [Hz] Reads the actual electrical driving frequency STATUS (0=Stop; 1=Wait interlock; 2=Start; 3=Autotuning; 5=Normal; 6=Fail) MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 185/193...
Page 186 SW PROGRAM LISTING CODE & REVISION SW PARAMETER LISTING CODE & REVISION RS485 Address [0 - 31] It defines the RS485 serial communication address Serial communication standard [0 = RS232; 1 = RS485] MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 186/193...
Page 187: Pump Status
When you switch the controller on an electronic self-test is performed, during NOTE such phase you’ll see the led Orange. During this phase the pump is not able to be started. MS120 Single Stage Rotary Vane Pumps User Manual/87-900-150-01 (C.00) 187/193...
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Page 192 Vacuum Products Division Request for Return Form Customer information Company : Contact Name: Address: Tel: Fax: Email: Equipment Product description Agilent PartNo Agilent Serial No Original Purchasing Reference Failure description Type of process (for which the equipment was used) Type of return Non Billable Billable New PO # (hard copy must be submitted with this form): ______________________________________...
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