BTFP02012
OIL FREE PORTABLE AIR COMPRESSOR
COMPRESSEUR D'AIR PORTATIF SANS HUILE
COMPRESOR DE AIRE SIN ACEITE PORTÁTIL
OPERATION and MAINTENANCE MANUAL
MANUALES DE OPERACIÓN y MANTENIMIENTO
LES MANUELS D'UTILISATION et D'ENTRETIEN
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.
LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand.
This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT
PROBLEMS. To help you recognize this information, we use the symbols below. Please
read the manual and pay attention to these symbols.
Indicates an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
IMPORTANT SAFETY INSTRUCTIONS
This product contains chemicals known to the State of California to
cause cancer, and birth defects or other reproductive harm. Wash hands after handling.
Some dust contains chemicals known to the State of California to
cause cancer, birth defects or other reproductive harm such as asbestos and lead in lead
based paint.
Not for use with foodstuffs or ingestible products. This product
contains chemicals known to the State of California to cause cancer, and birth defects or
other. reproductive harm. Wash hands after handling.
To reduce the risk of injury, read the instruction manual.
SAVE THESE INSTRUCTIONS
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN
• It is normal for electrical contacts within
the motor and pressure switch to spark.
• If electrical sparks from compressor
come into contact with flammable
vapors, they may ignite, causing fire
or explosion.
• Restricting any of the compressor
ventilation openings will cause serious
overheating and could cause fire.
• Unattended operation of this product
could result in personal injury or
property damage. To reduce the risk
of fire, do not allow the compressor to
operate unattended.
HAZARD
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN
• The compressed air directly from your
compressor is not safe for breathing.
The air stream may contain carbon
monoxide, toxic vapors, or solid particles
from the air tank. Breathing these
contaminants can cause serious injury
or death.
• Exposure to chemicals in dust created
by power sanding, sawing, grinding,
drilling, and other construction activities
may be harmful.
• Sprayed materials such as paint, paint
solvents, paint remover, insecticides,
weed killers, may contain harmful vapors
and poisons.
HAZARD
RISK OF BURSTING
Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission
published Release # 02-108 concerning air compressor tank safety:
Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon
several factors, some of which include operating conditions, ambient conditions, proper
installations, field modifications, and the level of maintenance. The exact effect of these
factors on air receiver life is difficult to predict.
If proper maintenance procedures are not followed, internal corrosion to the inner wall of
the air receiver tank can cause the air tank to unexpectedly rupture allowing pressurized
air to suddenly and forcefully escape, posing risk of injury to consumers.
Your compressor air tank must be removed from service by the end of the year shown on
your tank warning label.
The following conditions could lead to a weakening of the air tank, and result in a violent
air tank explosion:
WHAT CAN HAPPEN
• Failure to properly drain condensed
water from air tank, causing rust and
thinning of the steel air tank.
• Modifications or attempted repairs to the
air tank.
• Unauthorized modifications to the safety
valve or any other components which
control air tank pressure.
Indicates a potentially
hazardous situation which, if not avoided,
may result in minor or moderate injury.
Indicates a practice not
related to personal injury which, if not
avoided, may result in property damage.
HOW TO PREVENT IT
• Always operate the compressor in a
well ventilated area free of combustible
materials, gasoline, or solvent vapors.
• If spraying flammable materials, locate
compressor at least 20' (6.1 m) away
from spray area. An additional length of
air hose may be required.
• Store flammable materials in a secure
location away from compressor.
• Never place objects against or on top
of compressor.
• Operate compressor in an open area at
least 12" (30.5 cm) away from any wall or
obstruction that would restrict the flow of
fresh air to the ventilation openings.
• Operate compressor in a clean, dry well
ventilated area. Do not operate unit in
any confined area. Store indoors.
• Always remain in attendance with the
product when it is operating.
• Always turn off and unplug unit when not
in use.
HOW TO PREVENT IT
• Never use air obtained directly from
the compressor to supply air for
human consumption. The compressor
is not equipped with suitable filters
and in-line safety equipment for
human consumption.
• Work in an area with good cross
ventilation. Read and follow the safety
instructions provided on the label or
safety data sheets for the materials
you are spraying. Always use certified
safety equipment: NIOSH/OSHA
respiratory protection or properly fitting
face mask designed for use with your
specific application.
HOW TO PREVENT IT
• Drain air tank daily or after each use.
If air tank develops a leak, replace it
immediately with a new air tank or
replace the entire compressor.
• Never drill into, weld, or make any
modifications to the air tank or its
attachments. Never attempt to repair a
damaged or leaking air tank. Replace
with a new air tank.
• The air tank is designed to withstand
specific operating pressures.
Never make adjustments or parts
substitutions to alter the factory set
operating pressures.
Attachments & accessories:
• Exceeding the pressure rating of air tools,
spray guns, air operated accessories,
tires, and other inflatables can cause
them to explode or fly apart, and could
result in serious injury.
Tires:
• Over inflation of tires could result in
serious injury and property damage.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN
• Your compressor is powered by
electricity. Like any other electrically
powered device, if it is not used properly
it may cause electric shock.
• Repairs attempted by unqualified
personnel can result in serious injury or
death by electrocution.
• Electrical Grounding: Failure to
provide adequate grounding to this
product could result in serious injury
or death from electrocution. Refer to
Grounding Instructions paragraph in
the Installation section.
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN
• The compressed air stream can cause
soft tissue damage to exposed skin
and can propel dirt, chips, loose
particles, and small objects at high
speed, resulting in property damage or
personal injury.
RISK OF HOT SURFACES
WHAT CAN HAPPEN
• Touching exposed metal such as the
compressor head, engine head, engine
exhaust or outlet tubes (10), Fig. B), can
result in serious burns.
RISK FROM MOVING PARTS
WHAT CAN HAPPEN
• Moving parts such as the pulley,
flywheel, and belt can cause serious
injury if they come into contact with you
or your clothing.
• Attempting to operate compressor
with damaged or missing parts or
attempting to repair compressor with
protective shrouds removed can expose
you to moving parts and can result in
serious injury.
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
• Unsafe op er a tion of your compressor
could lead to se ri ous in jury or death to
you or others.
RISK OF FALLING
WHAT CAN HAPPEN
• A portable compressor can fall from
a table, workbench, or roof causing
damage to the compressor and could
result in serious injury or death to
the operator.
RISK FROM NOISE
WHAT CAN HAPPEN
• Under some conditions and duration
of use, noise from this product may
contribute to hearing loss.
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
SPECIFICATIONS
Model No.
Bore
Stroke
Voltage/Hz-Single Phase
Minimum Branch Circuit Requirement
Fuse Type
Air Tank Capacity
Approximate Cut-in Pressure
Approximate Cut-out Pressure
SCFM @ 40 psig
SCFM @ 90 psig
Regulated Pressure Rating (Approximate)
Quick Connect Type
*Tested per ISO 1217
Refer to Glossary for abbreviations.
GLOSSARY
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute.
SCFM: Standard cubic feet per minute; a unit of measure of air delivery.
PSIG: Pounds per square inch gauge; a unit of measure of pressure.
Code Certification: Products that bear one or more of the following marks: UL
CULUS, ETL
®
, CETL, CETLUS, have been evaluated by OSHA certified independent
safety laboratories and meet the applicable Standards for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use
your accessory. When the tank pressure drops to a certain lower level the motor will
restart automatically. The low pressure at which the motor automatically restarts is called
"cut-in" pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure
in the air tank begins to build. It builds to a certain high pressure before the motor
automatically shuts off, protecting your air tank from pressure higher than its capacity. The
high pressure at which the motor shuts off is called "cut-out" pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
• Follow the equipment manufacturers
recommendation and never exceed the
maximum allowable pressure rating of
attachments. Never use compressor to
inflate small low pressure objects such as
children's toys, footballs, basketballs, etc.
• Use a tire pressure gauge to check the
tires pressure before each use and while
inflating tires; see the tire sidewall for the
correct tire pressure.
NOTE: Air tanks, compressors and
similar equipment used to inflate tires can
fill small tires very rapidly. Adjust pressure
regulator on air supply to no more than
the rating of the tire pressure. Add air in
small increments and frequently use the
tire gauge to prevent over inflation.
HOW TO PREVENT IT
• Never operate the compressor outdoors
when it is raining or in wet conditions.
• Never operate compressor with
protective covers removed or damaged.
• Any electrical wiring or repairs required
on this product should be performed
by authorized service center personnel
in accordance with national and local
electrical codes.
• Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding,
correct voltage and adequate
fuse protection.
HAZARD
HOW TO PREVENT IT
• Always wear certified safety equipment:
ANSI Z87.1 eye protection (CAN/CSA
Z94.3) with side shields when using
the compressor.
• Never point any nozzle or sprayer toward
any part of the body or at other people
or animals.
• Always turn the compressor off and
bleed pressure from the air hose and
air tank before attempting maintenance,
attaching tools or accessories.
HAZARD
HOW TO PREVENT IT
• Never touch any exposed metal parts on
compressor during or immediately after
operation. Compressor will remain hot for
several minutes after operation.
• Do not reach around protective shrouds
or attempt maintenance until unit has
been allowed to cool.
HAZARD
HOW TO PREVENT IT
• Never operate the compressor with
guards or covers which are damaged
or removed.
• Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewelry, or long hair can be caught in
moving parts.
• Air vents may cover moving parts and
should be avoided as well.
• Any repairs required on this product
should be performed by authorized
service center personnel.
HAZARD
HOW TO PREVENT IT
• Review and understand all instructions
and warnings in this manual.
• Be come fa mil iar with the op eration and
con trols of the air compressor.
• Keep operating area clear of all persons,
pets, and obstacles.
• Keep chil dren away from the air
compressor at all times.
• Do not operate the product when
fatigued or under the influence of alcohol
or drugs. Stay alert at all times.
• Never defeat the safety features of
this prod uct.
• Equip area of operation with a
fire extinguisher.
• Do not op er ate machine with missing,
broken, or un au tho rized parts.
• Never stand on the compressor.
HAZARD
HOW TO PREVENT IT
• Always operate compressor in a stable
secure position to prevent accidental
movement of the unit. Never operate
compressor on a roof or other elevated
position. Use additional air hose to reach
high locations.
HAZARD
HOW TO PREVENT IT
• Always wear proper hearing protection
during use.
BTFP02012
1.875" (47.6 mm)
1.250" (31.8 mm)
120/60
15 amps
Time Delay
6 Gallon (22.7 liters)
120 psig
150 psig
3.7 *
2.6 *
3–150 psi
1/4" (6.4 mm) Industrial
®
, CUL,