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be blocked or reduced in size under any circumstances. Excessive
length, over 30 feet (9.14 m), or use of more than four elbows can
cause restriction and reduce the discharge capacity of the valve.
No valve or other obstruction is to be placed between the pressure
relief valve and the tank. Do not connect discharge piping directly
to the drain unless a 6" (15.2 cm) air gap is provided. To prevent
bodily injury, hazard to life, or property damage, the relief valve
must be allowed to discharge water in adequate quantities should
circumstances demand. If the discharge pipe is not connected
to a drain or other suitable means, the water flow may cause
property damage.
CAUTION
Water Damage Hazard
•
Temperature-Pressure Relief Valve discharge
pipe must terminate at adequate drain.
The Discharge Pipe:
•
Shall not be smaller in size than the outlet pipe size of the
valve, or have any reducing couplings or other restrictions.
•
Shall not be plugged or blocked.
•
Shall be of material listed for hot water distribution.
•
Shall be installed so as to allow complete drainage of both
the temperature-pressure relief valve and the discharge pipe.
•
Shall terminate a maximum of six inches above a floor drain or
external to the building. In cold climates, it is recommended
that the discharge pipe be terminated at an adequate drain
inside the building.
•
Shall not have any valve or other obstruction between the
pressure relief valve and the drain.
The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that (1) no
one is in front of or around the outlet of the temperature-pressure
relief valve discharge line, and (2) the water manually discharged
will not cause any bodily injury or property damage because
the water may be extremely hot. If after manually operating the
valve, it fails to completely reset and continues to release water,
immediately close the cold water inlet to the water heater, follow the
draining instructions in this manual, and replace the temperature-
pressure relief valve with a properly rated/sized new one.
If you do not understand these instructions or have any questions
regarding the temperature-pressure relief valve call the toll free
number listed on the back cover of this manual for technical
assistance.
Once the water heater is installed and filled with water, check the
operation of the temperature-pressure relief valve. Follow the
instructions in the Maintenance section of this manual.
WATER LINE CONNECTIONS
This manual provides detailed piping installation diagrams. See
"Piping Diagrams" on page 33 for typical methods of application.
For the heater inlet and outlet connections, di-electric unions are
recommended. The water heater may be installed by itself, or
with a separate storage tank, on both single and two-temperature
systems. When used with a separate storage tank, the circulation
may be either by gravity or by means of a circulating pump. When
a circulating pump is used it is important to note that the flow rate
should be slow so that there will be a minimum of turbulence
inside the heater.
CLOSED WATER SYSTEMS
Water supply systems may, because of code requirements or such
conditions as high line pressure, among others, have installed
devices such as pressure reducing valves, check valves, and back
flow preventers. Devices such as these cause the water system
to be a closed system.
THERMAL EXPANSION
As water is heated, it expands (thermal expansion). In a closed
system the volume of water will grow when it is heated. As the
volume of water grows there will be a corresponding increase in
water pressure due to thermal expansion. Thermal expansion can
cause premature tank failure (leakage). This type of failure is not
covered under the limited warranty. Thermal expansion can also
cause intermittent temperature pressure relief valve operation:
water discharged from the valve due to excessive pressure build
up. This condition is not covered under the limited warranty. The
temperature-pressure relief valve is not intended for the constant
relief of thermal expansion.
A properly sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal
expansion. Contact a local plumbing service agency to have a
thermal expansion tank installed.
10
Water temperature over 125°F (52°C)
can cause severe burns instantly
resulting in severe injury or death.
Children, the elderly and the
physically or mentally disabled are at
highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting devices such as
mixing valves must be installed
when required by codes and to
ensure safe temperatures at fixtures.
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