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Parts List & Operating Instructions
CAUTION: Failure to heed the following precautions may result in loss of load, damage or failure of
equipment, resulting in property damage and / or personal injury.
ead, understand, and follow all safety precautions and instructions included with the set. If the
R
operator cannot read English, operating instructions and safety precautions must be read and
discussed in the operator's native language.
The owner of this set is responsible for it being installed and operated according to federal
(OSHA), state, and local safety standards.
Safety-related decals must be installed, maintained, and replaced if they become hard to read.
Wear eye protection that meets ANSI Z87.1 and OSHA standards.
This equipment is designed for vehicle body / frame applications. Using this equipment in an
application for which it is not designed could result in overloading, reduced load capacity,
reduced stability, and / or system failure.
Do not overload the hydraulic system; creating pressure beyond the rated capacity of the pump and ram may
result in personal injury. Overloading is indicated by bowing extension tubes or slipping attachments.
Some components in this set do not match the maximum pressure rating of the pump and ram. USE A
PRESSURE GAUGE IN THE SYSTEM TO MONITOR HYDRAULIC PRESSURE. Refer to the instructions in this
document for Typical Applications and Load Capacities.
Attachments and extension tubes must be aligned and fully engaged so ram force is straight, avoiding an
off-center load condition.
Hose
Before operating the pump, tighten all hose connections using the correct tools. Do not
overtighten; connections need only be secure and leak-free. Overtightening can cause
premature thread failure or high pressure fittings to split at pressures lower than their rated
capacities.
Should a hydraulic hose ever rupture, burst, or need to be disconnected, immediately shut the
pump OFF, and open the control valve to release all pressure. NEVER grasp a leaking, pressurized
hose with your hands; the force of escaping hydraulic fluid could cause serious injury.
Do not subject the hose to any potential hazard such as fire, extreme cold or heat, sharp surfaces, or heavy
impact. Do not allow the hose to kink, twist, curl, or bend so tightly that the fluid flow within the hose is
blocked or reduced. Do not use the hose to move attached equipment. Periodically inspect the hose for wear,
because any of these conditions can damage the hose and result in personal injury.
Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials, such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint couplers. Hose deterioration due to corrosive material
can result in personal injury.
Pump
Do not exceed the maximum capacity of the pump or tamper with the internal high pressure
relief valve. Creating pressure beyond the rated capacity can result in personal injury.
Completely retract the ram before opening the filler screw on the pump to add hydraulic fluid.
An overfill can cause personal injury due to excess reservoir pressure created when rams are
retracted.
Ram
Do not exceed the maximum capacity of the ram. Creating pressure beyond the rated capacity can result in
personal injury.
Do not set poorly-balanced or off-center loads on a ram. The load may tip and cause personal injury.
If you have any questions concerning an application, or how much force is exerted at a given pressure, please
contact Technical Services at: (800) 533-6127.
Form No. 578089, Sheet 1 of 3, back

Safety Precautions

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1519b

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