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Parts List & Operating Instructions
Caster Kit No. 525090
Item
No.
Qty.
Description
8
1
Lock Nut (M12)
9
1
Swivel Caster (4 inch)
Foot Pedal Kit No. 525097
Item
No.
Qty.
Description
19
1
Foot Pedal
20
3
Pedal Pin
21
1
Connecting Rod
WARNING: To prevent personal injury and/or damage to equipment,
•
Read, understand, and follow all instructions and safety precautions.
•
Wear eye protection that meets ANSI Z87.1 and OSHA standards.
•
Never exceed the rated lifting capacity of the jack.
•
Use the jack on a smooth, level surface. Do NOT operate the jack on inclines.
•
Do NOT use the jack with tires that are wider than 9 inches.
•
Do NOT start the vehicle's engine or drive the vehicle with the jack in use. The jack is designed
only for manual maneuvering of a vehicle.
•
The higher a vehicle is lifted, the more unstable it becomes; therefore, use the lowest possible lock
pin position.
1. Hold the foot pedal, and carefully remove the foot pedal hook. (The foot pedal is spring loaded and will fly up
when the hook is released.)
2. Remove the lock pin from the frame.
3. Open the release valve by turning the release knob counterclockwise (CCW).
4. Expand the jack by pulling the rollers apart. The jack should be wide enough to easily straddle the tire.
5. Position the jack so both rollers contact the tire tread. Verify there is at least 3/4" clearance between the tire
and the axle of the jack, so the tire will put pressure on the rollers, not the jack frame, when raised.
6. Close the release valve by turning the release knob clockwise (CW) to a snug-tight position.
7. Operate the foot pedal to lift the tire.
8. When the lift is complete, place the lock pin in the hole nearest the extension rod.
9. To lower the jack, remove the lock pin and SLOWLY open the release valve counterclockwise (CCW).
Air may become trapped in the hydraulic system during shipment or storage. Air in the hydraulic system may
cause the foot pedal action to feel "spongy" or make the jack be unable to lift a load. To bleed air from the system:
1. Open the release valve by turning the release knob counterclockwise (CCW).
2. Pull the rollers apart to the fully open position.
3. Pump the foot pedal at least five full strokes.
Replacement Kits
Hardware Kit No. 525093
Item
No.
Qty.
Description
2
1
Bolt
3
1
Flat Washer
4
1
Locknut
5
4
Roller Raceway
6
2
Roller
7
8
Raceway Lock
8
4
Locknut (M12)
11
1
Lock Pin w/ chain
12
4
Screw (M6 x 20)
13
4
Lockwasher
14
4
Flat Washer
16
1
Hook
17
1
Washer
18
1
Nut
Safety Precautions
Operating Instructions
Air Bleed Instructions
Form No. 524456, Sheet 1 of 2, Back
Pump Assembly Kit No. 525091
Item
No.
Qty.
1
1
12
4
13
4
14
4
Description
Ram Assembly
Screw (M6 x 20)
Lockwasher
Flat Washer
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