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#PKFP5XXX
Head Stock
7mm Spacer
Bushings
Turning the Blank
• Mount the bushings and blanks according to diagram B.
• Thread on the knurled nut and hand tighten to hold all components in place.
• Slide the tailstock up snugly against the mandrel shaft inserting the live center point into the mandrel
dimple, lock in place.
• Hand tighten the quill adjustment to firm up the mandrel. (DO NOT overtighten, it could damage the
mandrel).
• Using sharp tools, turn the blank down close to the bushing diameter. Turn the barrel (straight or to a
profile of your choice)
• Sand the blank down to be flush with the bushings gradually increasing the sandpaper grits.
• Finish the barrel with your choice of polish. Allow sufficient time for the polish to cure.
- refer to polish instructions.
Assembly
• Layout parts according to diagram A
• Press clip assembly into the smaller diameter of the upper barrel (shorter). Slide decor ring onto
magnetic band.
• Insert and press the magnetic band into the opposite end of the upper barrel.
• Insert each coupler into the ends of the lower barrel. Press in.
• Screw in the lower cap into either end of the lower barrel.
• For Rollerball Pen: Drop the spring. Wide end in first into the opening at the lower barrel.
Remove the tip protector and drop the refill in, blunt end first. Screw the Roller tip into the
coupler over the refill tip.
• For Fountain Pen: Attach either the ink cartridge or the refill pump into the back end of the nib.
Screw into the coupler at the lower barrel. To use the pump you will need a ink bottle.
Turn the knob counter clockwise until the piston inside the pump is at the bottom. Insert the
nib into the bottle. Turn the knob clockwise. The ink will be drawn into the container
of the pump.
• For either pen, engage the ends of the pen. The magnet closure will keep the pen closed.
When writing, the cap will post over the lower barrel.
DIAGRAM B / TURNING THE BLANKS
Final Profile
Cap Bushing (larger)
Center Bushing
.
Diagram C / Bushings #PKGRAD2BU
.551"
.458"
Cap
© 2012 PSI Woodworking Philadelphia PA 19115 - v2/16
Tip Bushing (smaller)
.516"
.575"
.516"
.377"
Center
PSI Woodworking Products
Knurled Nut
Live Center
Mandrel
7mm Spacer
Bushings
.248 Holes through
Tip
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