AUTO-HAK K43 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
9
12
11
A
4
B
5
This towbar is designed
VW PASSAT Sedan Syncro 4x4 produced since 10.1996 till 09.2000,
VW PASSAT Sedan 4-Motion 4x4 produced since 10.2000 till 12.2004,
VW PASSAT Estate Syncro 4x4 produced since 05.1997 till 09.2000,
VW PASSAT Estate 4-Motion 4x4 produced since 10.2000 till 12.2004,
catalogue no. K43 and is prepared to tow trailers max total weight 2200 kg and
max vertical load 85 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
12
9
17
4
A
16
C
21
Spring
1
10
C
21
7
8
3
to assembly in following
From manufacturer
1. Disassemble bumper and metal reinforcement (not used any
more).
11
2. To chassis members slip elements (pos. 4) in this way, so
6
holes (pos. A) agree with holes in a car and fix using bolts
M10x100mm – pos. 12 (loosely) – see figure.
3. To elements (pos. 4) through holes (pos. B) fix elements pos.
B
5 and 6 and sleeve (pos. 8) using bolts M12x80mm – pos. 11
(loosely).
4. To in this way prepared elements fix the main bar of towbar
8
(pos. 1) and screw through holes (pos. C) with bolts
M14x100mm (pos. 9).
5
5. Tighten all bolts according to the torque shown in the table.
6. Assemble the bumper after cut out his fragment in lower part.
25
7. Fix tow-ball (pos. 2) using bolts M12x75mm (pos. 10) from
accessories.
8. Fix the socket plate (pos. 3) as shown on the drawing.
9. Connect electric wires of 7-poles socket according to the
2
instruction of the car. (Recommend to make at authorized
service station).
Fig.1
10. Complete the paint coating damaged during installation.
cars:
After install the towbar you should get adequate note in registration book
(at authorised service station).The car should be equipped with:
• Indicators
• Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar
must be always kept clear and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M 8 25 Nm M 10 55 Nm
M 12 85 Nm M 14 135 Nm
NOTE