FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
5
6
B
A
1
8
Fig.1
This towbar is designed to assembly in following cars:
MERCEDES VITO WSA 639 and MERCEDES VIANO, produced
since 09.2003 till vehicles up to chassis number ending 132 224 ,
catalogue no. D30 and is prepared to tow trailers max total weight 2000 kg
and max vertical load 100 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
A
6
4
7
3
16
From manufacturer
1. Disassemble bumper and original tow handle (not used any more).
2. Put main bar of the towbar (pos. 1) in that way, so holes (pos. A) agree
with holes in car frame and fix it using bolts M12x90mm (pos. 6).
3. Brackets (pos. 4 and 5) fix to cross bar and through holes
(pos. B) fix with main bar (pos. 1) using bolts M10x35mm (pos. 8).
8
45
4. Fix bumper after cut his fragment – see fig. 2 (inside, central part).
5. Fix body of the automat (pos. 16) and the socket plate (pos. 3) using
bolts M12x25mm (pos. 7) from accessories. Place tow-ball (pos. 2)
according to supplied instruction.
6. Tighten all bolts according to the torque shown in the table.
7. Connect electric wires of 7-poles socket according to the instruction of
the car. (Recommend to make at authorized service station).
2
8. Complete the paint coating damaged during instalment.
M6 - 11 Nm
M12 - 87 Nm
After install the towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
•
Indicators
•
Tow mirrors
After 1000km of exploitation check all bolts. The ball of towbar must be always
kept clear and conserve with a grease.
The instruction of the assembly
80
40
Torque settings for nuts and bolts (8,8):
M8 - 25 Nm
M14 - 138 Nm
NOTE
45
Fig.2
M10 - 50 Nm
M16 - 210 Nm