INTRODUCTION ................................................................................................................................................3
IMPORTANT SAFETY WARNINGS ................................................................................................................4-9
RISK OF EXPLOSION OR FIRE .....................................................................................................4
RISK OF ASPHYXIATION ...............................................................................................................5
RISK OF BURNS .............................................................................................................................8
RISK OF BURSTING .......................................................................................................................8
RISK FROM MOVING PARTS ........................................................................................................8
RISK OF BODILY INJURY ..............................................................................................................9
FEATURES ..................................................................................................................................................10-13
INSTALLATION ...........................................................................................................................................14-20
LOCATION AND PLACEMENT .....................................................................................................14
ELECTRICAL .................................................................................................................................14
FORK LIFTING PROCEDURE ......................................................................................................14
GAS PIPING ..................................................................................................................................15
VENTILATION ...............................................................................................................................16
INCOMING HOOKUPS .................................................................................................................17
WATER SUPPLY ...........................................................................................................................18
HIGH PRESSURE CONNECTION ................................................................................................18
PRE-OPERATION CHECKLIST ....................................................................................................20
PREPARATION ...........................................................................................................................................21-23
ATTIRE ..........................................................................................................................................21
PRE-START ...................................................................................................................................21
UNLOADER ...................................................................................................................................21
QUICK-CONNECT NOZZLES .......................................................................................................22
NOZZLE CONNECTION ...............................................................................................................22
PRE-START SAFETY INSPECTION .............................................................................................23
OPERATING INSTRUCTIONS .......................................................................................................................................25-27
FLUSHING THE SYSTEM ............................................................................................................25
COLD WATER OPERATION .........................................................................................................25
HOT WATER OPERATION ............................................................................................................26
CLEANING WITH DETERGENTS ................................................................................................26
SHUTDOWN .................................................................................................................................27
OPTIONS ......................................................................................................................................27
MAINTENANCE ..........................................................................................................................................28-31
PREVENTIVE MAINTENANCE ....................................................................................................28
DELIME COIL ................................................................................................................................29
WINTERIZING ...............................................................................................................................30
MAINTENANCE CHARTS ...............................................................................................................................31
TROUBLESHOOTING ................................................................................................................................32-33
STATEMENT OF WARRANTY .........................................................................................................................34
NOTES ..............................................................................................................................................................35
NATIONAL CODES:
ANSI Z223.1 (NFPA NO. 54) NATIONAL FUEL GAS CODE.
NFPA NO. 70 (NEC) NATIONAL ELECTRICAL CODE.
CSA B149.1 GAS INSTALLATION CODE.
CSA C22.1 CANADIAN ELECTRICAL CODE PART 1.
2
TABLE OF CONTENTS
Warning: This product contains lead, a
chemical known to the State of California
to cause birth defects or other reproductive
harm.
Wash your hands after handling this product.
Operator's Manual