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Problem (s)
Possible Cause (s)
1.Improper alignment between
the prime mover, speed reducer
or operating device
2.Overloading
3.Excessive friction of the output
Overheating
shaft oil seal
4.The gear oil is over or under
filled
5.The oil is very contaminated or
of inferior quality
1. The prime mover, speed
reducer or the operating device is
not mounted properly
Vibration
2. The tooth surface of the worm
gear set is worn-out or damaged
3. A bearing is worn-out
1. A bearing is damaged or worn
2. The worm gear set is not
meshing properly
Noise
3. The oil level is low
4. Contamination inside the gear
housing
1. The oil seal lip is worn-out
2. The shaft is worn in the area of
the oil seal
Oil Leakage
3. The oil level is to high
4. The oil drain plug is loose
5.The oil sight glass is damaged
1. Overloading
2. The oil does not conform
to the recommended standards
Tooth surface of the
3. The oil level is low
worm gear sets
4. The oil is contaminated and
abrades quickly
needs replaced
5. Overheating while running
8 OF 8
WORM GEAR SPEED REDUCER
INSTRUCTION MANUAL
Suggested Solution (s)
1. Adjust installation position to
make all components align
2. Adjust load or replace with a
suitable type of speed reducer
3.Lubricate the output shaft oil
seal
4.Adjust to the proper oil level
using oil sight glass
5.Change the oil and replace with
the recommended type
1. Isolate the loose bolts and
tighten
2.Replace the worm gear set
3.Replace the bearing
1. Replace the bearing
2. Mend the tooth surface or
replace the worm gear set
3. Adjust to the proper oil level
using oil sight glass
4.Drain out the dirty oil and
replace with the recommended
type
1.Replace the oil seal
2.Replace input or output shaft
3. Adjust to the proper oil level
using oil sight glass
4.Remove the oils drain plug,
coat with sealant and reinstall
5.Replace the oil sight glass
1.Adjust load or replace with a
suitable type of speed reducer
2.Replace with approved oil
3. Adjust to the proper oil
level using oil sight glass
4.Change the oil and replace with
the recommended type
5. Adopt preventative measure to
make the ambient temperature
lower
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