Table des Matières
Publicité
Liens rapides
W ARNING
1. Improper installation, adjustment, alteration, service,
or maintenance can cause property damage, injury, or
death, and could cause exposure to substances which
have been determined by various state agencies to
cause cancer, birth defects, or other reproductive
harm. Read the installation, operating, and
maintenance instructions thoroughly before installing
or servicing this equipment.
2. Do not locate ANY gas-fired units in areas where
chlorinated, halogenated, or acidic vapors are present
in the atmosphere. These substances can cause
premature heat exchanger failure due to corrosion,
which can cause property damage, serious injury, or
death.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
1. Open windows.
2. Do not try to light any appliance.
3. Do not touch any electrical switch; do not use any
phone in your building.
4. Extinguish any open flame.
5. Immediately call your gas supplier from
a neighbor's phone. Follow the gas supplier's
instructions. If you can not reach your gas supplier,
call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
separated combustion gas-fired unit heaters
Inspection on Arrival
1. Inspect unit upon arrival. In case of damage, report it
2. Check rating plate on unit to verify that power supply meets
3. Inspect unit upon arrival for conformance with description of
Table of Contents
Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Start-Up Procedure/Operation . . . . . . . . . . . . . . . . . . . . . . . . 20
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Performance Data - General . . . . . . . . . . . . . . . . . . . . . . . . . 22
Performance Data - Downturn Hoods . . . . . . . . . . . . . . . . . . 23
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service/Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Model/Serial Number/Replacement Parts . . . . . . . . . . . . . . . 27
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . Back Cover
THIS MANUAL IS THE PROPERTY OF THE OWNER.
INSTALLATION AND SERVICE MANUAL
All models approved for use in California by the CEC and in
Massachusetts. Unit heater is certified for non-residential
applications.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable
vapors and liquids in open containers in the vicinity of this
appliance is hazardous.
IMPOR T ANT
The use of this manual is specifically intended for a
qualified installation and service agency. All installation
and service of these units must be performed by a
qualified installation and service agency.
immediately to transportation company and your local
Modine sales representative.
available electric power at the point of installation.
product ordered (including specifications where applicable).
Combustible Material and Service Clearances . . . . . . . . . . 4
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
High-Altitude Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation with Ductwork. . . . . . . . . . . . . . . . . . . . . . . . . . 15
Requirements/Adjustments and Data for Blower Units. . . . 15
6-561.12
5H0801060000
October 2019
model PTS and BTS
Publicité
Table des Matières
Manuels Connexes pour Modine PTS
Sommaire des Matières pour Modine PTS
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Page 1: Table Des Matières
6-561.12 5H0801060000 October 2019 INSTALLATION AND SERVICE MANUAL separated combustion gas-fired unit heaters model PTS and BTS All models approved for use in California by the CEC and in Massachusetts. Unit heater is certified for non-residential applications. FOR YOUR SAFETY... -
Page 2: Special Precautions
SPECIAL PRECAUTIONS W ARNING SPECIAL PRECAUTIONS 12. When servicing or repairing this equipment, use only THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN factory-approved service replacement parts. A complete THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT replacements parts list may be obtained by contacting AND TROUBLE-FREE OPERATION. -
Page 3: Important
Always know your model and serial numbers. Modine reserves the right to 23. Do not attempt to reuse any mechanical or electronic substitute other authorized controls as replacements. -
Page 4: Unit Location
UNIT LOCATION UNIT LOCATION Figure 4.1 - Combustible Material and Service Clearances DANGER Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere. CAUTION ACCESS 1. Clearances to combustible materials are critical. Be sure to ACCESS SIDE follow all listed requirements. -
Page 5: Unit Mounting
UNIT MOUNTING Figure 5.1 - Unit Heater Suspension Methods 1. Be sure the means of suspension is adequate to support the weight of the unit (see pages 24-25 for unit weights). 2. For proper operation, the unit must be installed in a level horizontal position. - Page 6 160°F. Model PTS/BTS unit heaters must be vented with the proper Clearance from the vent pipe (or the top of the unit) may be passageway as described in these instructions to convey flue required to be greater than 6"...
- Page 7 Table 7.2 - Vent Terminals How to attach a single wall vent terminal to double wall (Type B) vent pipe: Model Size Modine PN 1. Look for the “flow” arrow on the vent pipe. 150-200 5H0722850001 2. Slide the vent terminal inside the exhaust end of the...
- Page 8 INSTALLATION - VENTING Section B - Vertical 2-Pipe Vent System Installation Table 8.1 - Minimum Height from Roof to Lowest Discharge Opening B1. This section applies to vertically vented 2-pipe (1 combustion air inlet pipe and 1 vent pipe) vent systems Rise X (in) Roof Pitch Min Height H (ft) ...
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Page 9: Installation
INSTALLATION - VENTING Figure 9.2 - Vertical Concentric Vent Kit Components C7. When horizontal vents pass through a combustible wall (up to 22" thick), the vent passage must be constructed and insulated as shown in Figure 9.1. C8. The vent must be supported as shown in Figure 9.1. Outlet Vent Termination Cap Combustion Air... - Page 10 INSTALLATION - VENTING For Vertical Concentric Vent Kits For Vertical Concentric Vent Kits (Refer to Figure 9.2): (Refer to Figure 9.2): • The bottom of the combustion air intake pipe must • Slide the combustion air cap down over the vent pipe terminate above the snow line, or at least 12"...
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Page 11: Gas Connections
INSTALLATION - GAS CONNECTIONS GAS CONNECTIONS Figure 11.1 - Recommended Sediment Trap/Manual Shut-off Valve Installation - Side or Bottom Gas Connection W ARNING 1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution or equivalent for testing. -
Page 12: High-Altitude Accessory Kit
➃ Gas heating values are derated 4% per 1,000' of elevation in the USA and 10% between 2,000' and 4,500' elevation in Canada in accordance with ANSI Z223.1 and CSA-B149, respectively. Table 12.3 - High Altitude Kits for PTS/BTS ➀... - Page 13 INSTALLATION - HIGH ALTITUDE ACCESSORY KIT If the heating value of the gas being supplied is different than the values shown in Tables 12.1 and 12.2, use the following equation to determine the appropriate manifold pressure for the altitude and gas heating value being supplied.
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Page 14: Electrical
INSTALLATION - ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS W ARNING 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. 2. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance. Any wiring different from the wiring diagram could result in a hazard to persons and property. -
Page 15: Installation With Ductwork
If Modine filters are used, the expected pressure loss through 3. If ductwork is connected to the rear of the unit use Modine the filters is included in the performance data on page 17. If blower enclosure kit or if using field designed enclosure... - Page 16 INSTALLATION To Install Blower Adjustments 1. Remove and discard the motor tie down strap and the Following electrical connections, check blower rotation to assure shipping block beneath the motor adjustment screw (not used blow-through heating. If necessary interchange wiring to reverse on all models.) blower rotation.
- Page 17 BLOWER PERFORMANCE DATA - MODEL BTS Table 17.1 - Power Code Description - Blower Model BTS - BTS150 BTS175 BTS200 BTS250 BTS300 BTS350 BTS400 Power Voltage Phase Code Drive Drive Drive Drive Drive Drive Drive 115/230 1 1/2 1 1/2 208-230/460 1 1/2 1 1/2...
- Page 18 BLOWER PERFORMANCE DATA - MODEL BTS Table 18.1 - Blower Model BTS 150-250 (40-55°F temp rise for 250 size unit) - ‚ ƒ External Static Pressure ("W.C.) Model Size RPM Drive Turns RPM Drive Turns RPM Drive Turns RPM Drive Turns RPM Drive Turns RPM Drive Turns RPM Drive Turns...
- Page 19 BLOWER PERFORMANCE DATA - MODEL BTS Table 19.1 - Blower Model BTS 250-400 (60-70°F temp rise for 250 size unit) - ‚ƒ External Static Pressure ("W.C.) Model Size Drive Turns Drive Turns RPM Drive Turns RPM Drive Turns RPM Drive Turns Drive Turns...
- Page 20 INSTALLATION - OPERATION OPERATION 10. Turn on power to the unit at the disconnect switch. 11. Check the thermostat, ignition control, gas valve, and supply Prior to Operation fan blower motor for electrical operation. If these do not function, recheck the wiring diagram. IMPOR T ANT 12.
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Page 21: Unit Components
CONTROL OPERATING SEQUENCE / UNIT COMPONENTS CONTROL OPERATING SEQUENCE Upon a call for heat from the thermostat, power is supplied to not already started it will start shortly. If a flame is not sensed the power exhauster motor. The unit will go through a purge within 7 seconds for any reason the main valve will close and period and then the direct spark igniter will be energized. - Page 22 ƒ All motors used are produced, rated and tested by reputable manufacturers in accordance with NEMA standards and carry the standard warranty of both the motor manufacturer and Modine. All motors are totally enclosed and all single phase motors have built-in thermal overload protection.
- Page 23 60 D O W N TU R N H O O D M O U N TI N G H EI G H T Table 23.2 - Deflector Hood General Performance Data - Model PTS 60 N O ZZLE 30° Hood 60° Hood 90°...
- Page 24 ACCESS PANEL CONNECTION OPENING T-STAT CONNECTION ELECTRICAL CONNECTION D OPENING MOTOR CORD STRAIN RELIEF M (APPROX) Q (MIN DIST TO WALL) Table 24.1 - Dimensions (inches) - PTS Models PTS150 PTS175 PTS200 PTS250 PTS300 PTS350 PTS400 35.53 42.53 42.53 42.53...
- Page 25 DIMENSIONAL DATA - MODEL BTS Blower Units - Model BTS Figure 25.1 - Dimensional Drawings BLOWER ENCLOSURE 6 MOUNTING (OPTIONAL) 4 7/8" HOLES FILTER RACK 7/8" (OPTIONAL) 4.88 POWER VENTER ADJUSTABLE VENT PIPE 20.53 LOUVERS CONNECTION ACCESS PANEL O x P OPENING CONNECTION T-STAT CONNECTION...
- Page 26 SERVICE / MAINTENANCE / TROUBLESHOOTING 1. Service air moving components annually. W ARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing this equipment, use only paying particular attention to: factory-approved service replacement parts.
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Page 27: Model/Serial Number/Replacement Parts
PTS 200 Factory Installed Option Digit Separated Combustion N - None Unit Con guration C - BMS - (Building Management Systems) PTS - Propeller Unit, 150-400MBH BTS - Blower Unit, 150-400MBH Future A - All MBH Input (refer to page 22) -
Page 28: Commercial Warranty
Burners High Intensity Infrared Units Sheet Metal Parts All Products As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice. Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT)