HOW TO INSTALL JOLLY BIG WITH ELECTROBRAKE
IMPORTANT: Before install JOLLY BIG check that the shutter is correctly balanced by screws mounted on the shaft. Verify it manually by opening and closing the shutter.
Hole Ø 12 / 0,47 (for screw TE10x140)
Shaft
Spring housing
After have choosen JOLLY BIG according to the dimensions of the shutter, verify the diameter
of the spring housing and of the shaft, because they must have the same diameter of the
choosen motor.
If the shaft is Ø 76 mm, use:
ACJ9058 SHAFT ADAPTER Ø 102/76.
A - Make the holes on the shaft as indicated on the rising above draw (see pict. 1), open the
motor and mount it as indicated of continuation.
B - Open the pulley unscrewing the 2 screws n. 1.
C - Dismount the fixing flange on the shaft unscrewing the screws n. 2 and n. 3.
D - Mount JOLLY BIG on the shaft and position the motor up and the limit switch down (see
pict. 3). Fit the Jolly BIG on the shaft by using the appropriate flange making sure not to
tighten completely the n. 2 screws provided. Take care that screw n. 4 M10x50 is inserted
in the hole Ø 10,5 acting as block of the rotation of the motor on the shaft. Once the screw
n. 4 has been tightened, insert the screw n. 3 and tighten it together with screw n. 2.
Screw 3 DOES NOT HAVE to work as anti-rotation in place of screw 4!
E - Reassemble the pulley and re-screw its screws (1).
F - On the last section of the shutters make a hole Ø 12 mm/0,4 in which allows to fix the
shutter to the pulley of the JOLLY BIG using the proper screws n. 5.
G - Insert the electrical cable and the releasing cable in the holes on the shaft and execute
the electrical connections (see pict. 3).
Hole diam. 12 mm / 0,47 in (entry of electric cable)
40 / 1,57
Ø 240 / 9,45
ø 102 / 4
=
Hole Ø 10,5 / 0,414 (for screw TCEI 10x60)
Buttonhole Ø 12 mm / 0,47 in (entry of the release cable)
=
Buttonhole Ø 12 mm / 0,47 in (entry of the release cable)
300 / 11,8 200 / 7,9
102 / 4
Hole Ø 12 / 0,47 (for the electric cable)
IMPORTANT
1
1
Respect the radius of the curve (at least 15 cm / 0,59 in)
Electrobrake
25
=
Measurements in mm/in
2
3
4
2
=
Electric Cable
Release Knob
G
B
1
2
3