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United States Stove
Company
Project # 19-511
Model: 5520
Type: Pellet-Fired Room Heater
September 20, 2019
ASTM E2779 Standard Test Method for
Determining Particulate Matter
Emissions from Pellet Heaters
227 Industrial Park Road
South Pittsburg, TN 37380
(423) 837-2100
Prepared by: Aaron Kravitz, Testing
Supervisor
11785 SE Highway 212 – Suite 305
Clackamas, OR 97015-9050
(503) 650-0088
WWW.PFSTECO.COM

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Sommaire des Matières pour PFS 5520

  • Page 1 United States Stove Company Project # 19-511 Model: 5520 Type: Pellet-Fired Room Heater September 20, 2019 ASTM E2779 Standard Test Method for Determining Particulate Matter Emissions from Pellet Heaters 227 Industrial Park Road South Pittsburg, TN 37380 (423) 837-2100 Prepared by: Aaron Kravitz, Testing Supervisor 11785 SE Highway 212 –...
  • Page 2 Project # 19-511 Model: 5520 This page intentionally left blank. Page | 1...

  • Page 3: Table Des Matières

    Project # 19-511 Model: 5520 Contents Affidavit ................................. 3 Introduction ..............................4 Notes ................................. 4 Pellet Heater Identification and Testing ......................5 Test Procedures and Equipment ........................6 Results ................................7 Summary Table ............................7 Test Run Narrative ............................ 8 Run 1 ..............................

  • Page 4: Affidavit

    Affidavit PFS-TECO was contracted by United States Stove Company to provide testing services for the 5520 Pellet-Fired Room Heater per ASTM E2779, Determining PM Emissions from Pellet Heaters. All testing and associated procedures were conducted at PFS-TECO’s Portland Laboratory on 8/29/2019. PFS-TECO’s Portland Laboratory is located at 11785 SE Highway 212 –...

  • Page 5: Introduction

    Model: 5520 Introduction United States Stove Company of South Pittsburg, TN, contracted with PFS-TECO to perform EPA certification testing on 5520 Pellet-Fired Room Heater. All testing was performed at PFS-TECO’s Portland Laboratory. Testing was performed by Mr. Aaron Kravitz. Notes •...

  • Page 6: Pellet Heater Identification And Testing

    • Testing Period – Start: Thursday, August 29, 2019 Finish: Thursday, August 29, 2019 • Test Location: PFS-TECO Portland Laboratory, 11785 SE HWY 212 - Suite 305, Clackamas, OR 97015 • Elevation: ≈131 Feet above sea level • Test Technician(s): Aaron Kravitz •...

  • Page 7: Test Procedures And Equipment

    Project # 19-511 Model: 5520 Test Procedures and Equipment All Sampling and analytical procedures were performed by Aaron Kravitz. All procedures used are directly from ASTM E2779 and ASTM E2515. See the list below for equipment used. See Appendix C submitted with this report for calibration data.

  • Page 8: Results

    Higher Heating Values efficiency of 68.1% and a CO emission rate of 0.34 g/min. The calculated first hour particulate emission rate was 3.11 g/hr. The United States Stove Company Model 5520 Pellet-Fired Room Heater meets the 2020 PM emission standard of ≤ 2.0 g/hr per CFR 40 part 60, §60.532 (b).

  • Page 9: Test Run Narrative

    Project # 19-511 Model: 5520 Test Run Narrative Run 1 Run 1 was performed on 8/29/2019 as an attempted integrated test run per ASTM E2779. The overall test duration was 360 minutes. The particulate emissions rate for the integrated test run was 1.46 g/hr. The run had an overall HHV efficiency of 68.1%. The train A front filter was changed at 1 hr.

  • Page 10: Appliance Description

    Project # 19-511 Model: 5520 Appliance Description Model(s): 5520 Additional Models Discussion: None Appliance Type: Pellet-Fired Room Heater Air Introduction System: Air enters the burn chamber by being pulled though the firepot, via the exhaust blower, see air flow diagram in Appendix D.
  • Page 11 Project # 19-511 Model: 5520 Appliance Front Appliance Left Page | 10...
  • Page 12 Project # 19-511 Model: 5520 Appliance Right Appliance Rear Page | 11...

  • Page 13: Test Fuel Properties

    Project # 19-511 Model: 5520 Test Fuel Properties Test fuel used was Bear Mountain Wood Pellet Fuel, a PFI Certified Premium Pellet Brand. A sample of pellets was sent to Twin Ports Testing for analysis, see report below. Page | 12...

  • Page 14: Pellet Fuel Analysis

    Project # 19-511 Model: 5520 Pellet Fuel Analysis Page | 13...

  • Page 15: Sampling Locations And Descriptions

    Project # 19-511 Model: 5520 Sampling Locations and Descriptions Sample ports are located 16.5 feet downstream from any disturbances and 1 foot upstream from any disturbances. Flow rate traverse data was collected 12 feet downstream from any disturbances and 5.5 feet upstream from any disturbances. (See below).

  • Page 16: Sampling Methods

    Project # 19-511 Model: 5520 Sampling Methods ASTM E2515 was used in collecting particulate samples. The dilution tunnel is 6 inches in diameter. All sampling conditions per ASTM E2515 were followed. No alternate procedures were used. Analytical Methods Description All sample recovery and analysis procedures followed ASTM E2515 procedures. At the...

  • Page 17: Sealed Unit

    Project # 19-511 Model: 5520 Sealed Unit Page | 16...

  • Page 18: List Of Appendices

    Project # 19-511 Model: 5520 List of Appendices The following appendices have been submitted electronically in conjunction with this report: Appendix A – Test Run Data, Technician Notes, and Sample Analysis Appendix B – Labels and Manuals Appendix C –Equipment Calibration Records Appendix D –...
  • Page 19 1 emissions Equations and Sample Calculations – ASTM E2779 & E2515 Client USSC Model: 5520 Tracking #: 0037 Run: Equations used to calculate the parameters listed below are described in this appendix. Sample calculations are provided for each equation. The raw data and printout results from a sample run are also provided for comparison to the sample calculations.
  • Page 20 Sample Calculation: FM = 2.54 % = 14.7 lbs = 0.0 lbs 0.4536 = Conversion factor from lbs to kg = [( 14.7 x 0.4536) - ( x 0.4536)] (100/(100 + 2.543 ) 6.5 kg Page 2 of 14 PFS-TECO...
  • Page 21 Sample Calculation (from medium burn rate segment): FM = 2.54 % = 9.0 SSiwb = 4.9 ESiwb 0.4536 = Conversion factor from lbs to kg = [( x 0.4536) - ( x 0.4536)] (100/(100 + BSidb = 1.81 kg BSidb Page 3 of 14 PFS-TECO...
  • Page 22 BR – Average dry burn rate over full integrated test run, kg/hr ASTM E2779 equation (3) 60 M θ Where, θ = Total length of full integrated test run, min Sample Calculation: = 6.50 θ = 360 60 x 6.5 1.08 kg/hr Page 4 of 14 PFS-TECO...
  • Page 23 – Average dry burn rate over test run segment i , kg/hr ASTM E2779 equation (4) 60 M BSidb θ Where, Total length of test run segment i , min θ Sample Calculation (from medium burn rate segment): 1.81 BSidb θ 60 x 1.81 0.91 kg/hr Page 5 of 14 PFS-TECO...
  • Page 24 The current EPA Method 2 is also incorrect. This was verified by Mike Toney at EPA. **The ASTM test standard mistakenly identifies Ms as the dry molecular weight. It should be the wet molecular weight as indicated in EPA Method 2. Page 6 of 14 PFS-TECO...
  • Page 25 Absolute average gas temperature in the dilution tunnel, °R; (°R = °F + 460) Standard absolute pressure, 29.92 in Hg Sample calculation: -0.22 29.99 + 13.6 3600 x (1 - 0.02) x 17.89 x 0.1963 29.92 103.8 + 460 = 11624.1 dscf/hr Page 7 of 14 PFS-TECO...
  • Page 26 Using equation for Train B: 2.17 29.99 + 17.64 x 52.946 x 0.996 13.6 m(std) 97.6 + 50.294 dscf m(std) Using equation for ambient train: 0.00 29.99 17.64 0.00 0.992 13.6 m(std) 77.0 + 0.000 dscf m(std) Page 8 of 14 PFS-TECO...
  • Page 27 Sample Calculation: Using equation for Train A (first hour): Using equation for Train A (remainder): Train A Aggregate = 6.0 mg Using equation for Train B: Page 9 of 14 PFS-TECO...
  • Page 28 Volume of gas sampled corrected to dry standard conditions, dscf m(std) Sample calculation: For Train A: 0.001 x 50.91 0.00012 g/dscf For Train B: 0.001 x 50.29 0.00013 g/dscf For Ambient Train 0.001 x 0.00 = 0.000000 g/dscf Page 10 of 14 PFS-TECO...
  • Page 29 11624.1 9.29 Average 8.76 Total emission values shall not differ by more than 7.5% from the total average emissions 7.5% of the average = 0.66 Train A difference = 0.54 Train B difference = 0.54 Page 11 of 14 PFS-TECO...
  • Page 30 Sample calculation (for the first 1 minute interval of Train A): 360 x 0.139 17.89 98.3 + 460 ) x ( #### + 460 PR = x 53.507 17.52 103.8 + 460 ) x ( 79.0 + 460 PR = 101 % Page 12 of 14 PFS-TECO...
  • Page 31 = Total particulate emissions, grams θ = Total length of full integrated test run, min Sample Calculation: (Dual train average) = 8.76 g θ = 360 min = 60 x ( 8.76 / 360 ) = 1.46 g/hr Page 13 of 14 PFS-TECO...
  • Page 32 ASTM E2779 equation (6) Where, = Total particulate emissions, grams = Weight of test fuel burned during test run, dry basis, kg Sample Calculation: (Dual train average) = 8.76 g 6.50 kg 8.76 / 6.50 ) 1.35 g/kg Page 14 of 14 PFS-TECO...
  • Page 33 PELLET TEST DATA PACKET ASTM E2779/E2515 Run 1 Data Summary Client: USSC Model: 5520 Job #: 19-511 Tracking #: 0037 Test Date: 8/29/2019 9/20/2019 Techician Signature Date PFS-TECO...
  • Page 34 1 emissions TEST RESULTS - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Burn Rate Summary High Burn Rate (dry kg/hr) 2.52 Medium Burn Rate (dry kg/hr) 0.91...
  • Page 35 1 emissions Overall Pellet Test Efficiency Results Manufacturer: USSC Model: 5520 Date: 08/29/19 Run: 1 Control #: 19-511 Test Duration: 360 Output Category: Integrated Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 68.1% 72.8%...
  • Page 36 1 emissions Max Burn Rate Segment Efficiency Results Manufacturer: USSC Model: 5520 Date: 08/29/19 Run: 1 Control #: 19-511 Test Duration: 60 Output Category: Maximum Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 76.7%...
  • Page 37 1 emissions Medium Burn Rate Segment Efficiency Results Manufacturer: USSC Model: 5520 Date: 08/29/19 Run: 1 Control #: 19-511 Test Duration: 120 Output Category: Medium Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 64.0%...
  • Page 38 1 emissions Minimum Burn Rate Segment Efficiency Results Manufacturer: USSC Model: 5520 Date: 08/29/19 Run: 1 Control #: 19-511 Test Duration: 180 Output Category: Minimum Test Results in Accordance with CSA B415.1-09 HHV Basis LHV Basis Overall Efficiency 61.0%...

  • Page 39: Test Fuel Properties

    1 emissions DILUTION TUNNEL & MISC. DATA - ASTM E2779 / E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Test Start Time: 9:52 Date: 8/29/2019 High Burn End Time (min): Medium Burn End Time (min):...
  • Page 40 1 emissions PELLET STOVE PREBURN DATA - ASTM E2779 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Recording Interval (min): Run Time (min): Average: -0.060 Flue Draft (in Elapsed Time Scale Weight Change Flue (°F)
  • Page 41 1 emissions PELLET STOVE PREBURN DATA - ASTM E2779 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 34.9 -0.060 34.7 -0.2 -0.073 34.6 -0.1 -0.068 34.6 -0.071 34.4 -0.2 -0.050 34.3 -0.1...
  • Page 42 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 43 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 44 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 45 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 46 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 47 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 48 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 49 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 50 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 51 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 52 1 emissions BOX A TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: 1 Technician: AK Date: 8/29/2019 Fuel Weight (lb) Temperature Data (°F) Particulate Sampling Data...
  • Page 53 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 54 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 55 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 56 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 57 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 58 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 59 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 60 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 61 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 62 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 63 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 64 1 emissions BOX B TEST DATA - ASTM E2779 / ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: Date: 8/29/2019 Particulate Sampling Data Flue Gas Data Meter Gas Meter Orifice dH...
  • Page 65 1 emissions LAB SAMPLE DATA - ASTM E2515 Client: USSC Job #: 19-511 Model: 5520 Tracking #: 0037 Run #: Technician: AK Date: 8/29/2019 Sample ID Tare, mg Total, mg Final, mg Catch, mg Train A Filters - 3583 126.4...

  • Page 66: Test Results

    1301 North 3rd Street Superior, WI 54880 715-392-7114 800-373-2562 715-392-7163 www.twinportstesting.com Report No: USR:W219-0755-01 Issue No: Analytical Test Report PFS-TECO Client: Signed: 4335 NE 81st Ave. Portland, OR 97218 Sebastian Button Attention: Stephen Sundeen Chemistry Laboratory Manager PO No: A-Kravitz...
  • Page 70 Golden Eagle Owner’s Manual Model 5520 Certified for installations in the USA and Canada U.S. Environmental Protection Agency Certified to comply with 2020 particulate emissions standards. This unit is not intended to be used as a primary source of heat.

  • Page 71: Important

    Important Information This manual describes the installation and operation of the Golden Eagle, 5520 wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2020. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 8,500 to 37,400 Btu/hr.
  • Page 72 • The exhaust system should be checked monthly during the burning season for any build-up of soot or creosote. • Do not touch the hot surfaces of the stove. Educate all children on the dangers of a high-temperature stove. Young children should be supervised when they are in the same room as the stove. •...
  • Page 73 Specifications Heating Specifications Fuel Burn Rate* (lowest setting) 1.0 lbs./hr. (0.5 kg/hr) Burn Time (lowest setting) 120 hrs. (approximate) Hopper Capacity 120 lbs. (55kg) * Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results.

  • Page 74: Floor Protection

    FLOOR PROTECTION This unit must be installed on a 1/2” thick, non-combustible floor protector with a k-value of 0.42. A 1” thick protector with a k-value of 0.84 is also acceptable. The floor protector should be large enough to extend a minimum of 6”...

  • Page 75: Venting Requirements

    VENTING REQUIREMENTS • Install vent at clearances specified by the vent manufacturer. • Do not connect the pellet vent to a vent serving any other appliance or stove. • Do not install a flue damper in the exhaust venting system of this unit. •...

  • Page 76: Vent Termination Clearances

    VENT TERMINATION CLEARANCES A. Minimum 4-feet (1.22 m) clearance below or beside any door or window that opens. B. Minimum 1-foot (0.3 m) clearance above any door or window that opens. C. Minimum 3-feet (0.91 m) clearance from any adjacent building.

  • Page 77: Special Mobile Home Requirements

    OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME OR AN AIRTIGHT HOME) Depending on your location and home construction, outside air may be necessary for optimal performance. Metal pipe (solid or flexible) must be used for the outside air installation. PVC pipe is NOT approved and should NEVER be used.

  • Page 78: Panel Controls

    Control Panel PANEL CONTROLS The blowers and automatic fuel supply are controlled from a panel on the left side of the appliance. The control panel functions are as follows: A. ON/OFF SWITCH • When pushed the stove will automatically ignite. No other firestarter is necessary.

  • Page 79: Pre-Start-Up Check

    Operation WARNING: • DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS STOVE. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHILE IT IS IN USE. •...

  • Page 80: Damper Control

    4. DO NOT use the Fuel Feed button (unless you are priming the auger after running out of pellets). A dangerous condition could result. NOTE: During the first few fires, your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal.

  • Page 81: Thermostat Installation

    SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the “On/Off” control panel switch. The red light will go out. The blowers will continue to operate until internal firebox temperatures have fallen to a preset level. WARNING: Never shut down this unit by unplugging it from the power source. SAFETY FEATURES a.
  • Page 82 ON/OFF THERMOSTAT MODE (Ignitor life will be cut down in this mode) USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT. • In this mode, when the home is warm enough the stove will shut off. The fans will continue to run until the stove cools.

  • Page 83: Maintenance Schedule

    CHECK AND CLEAN THE HOPPER Check the hopper periodically to determine if there is any sawdust or pellets that are sticking to the hopper surface. Clean as needed. DOOR AND GLASS GASKETS Inspect the main door and glass window gaskets periodically. The main door may need to be removed to have frayed, broken, or compacted gaskets replaced by your authorized dealer.

  • Page 84: Troubleshooting Guide

    Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...
  • Page 85 Trouble Shooting Guide STOVE SHUTS OFF AND THE #3 LIGHT FLASHES Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets. Refill the hopper. If burning on the low setting, you may need to close the The air damper is too far open for a low feed setting.
  • Page 86 Trouble Shooting Guide STOVE FEEDS PELLETS, BUT WILL NOT IGNITE Possible Causes Possible Remedies: (Unplug stove first when possible) Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper Air damper open too far for ignition.
  • Page 87 Trouble Shooting Guide STOVE WILL NOT FEED PELLETS, BUT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies: (Unplug stove first when possible) Remove the control board. On the back there is one fuse. If it Fuse on control board blew. appears to be bad, replace it with a 5 Amp 125 Volt fuse.
  • Page 88 Trouble Shooting Guide • GLASS “SOOT’S” UP AT A VERY FAST RATE • FLAME IS LAZY, DARK, AND HAS BLACK TIPS • AFTER STOVE HAS BEEN ON FOR A WHILE, THE BURNPOT OVERFILLS Possible Causes Possible Remedies: (Unplug stove first when possible) Stove or vent pipe is dirty, which restricts airflow through Follow all cleaning procedure in the maintenance section of the burnpot.

  • Page 89: Parts Diagram

    Parts Diagram -20-...

  • Page 90: Parts List

    Parts List Part N° Description Qty. 25480 Access Panel 69518 Hopper Assembly 80472 Blower, Distribution 88106 Gasket, Distribution Blower 69763 Weldment-Exhaust Duct 88100 Gasket, Exhaust Blower 80473 Blower, Exhaust 69663 Damper Assembly 80461 Power Supply Cord 80610 Thermodisc, Surf Mt, Low Limit Pof 80609 Thermodisc, Surface Mount, 210°...

  • Page 91: Wiring Diagram

    Wiring Diagram -22-...

  • Page 92: Service Provider

    Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.

  • Page 93: How To Order Repair Parts / Commande De Pièces De Rechange

    HOW TO ORDER REPAIR PARTS / COMMANDE DE PIÈCES DE RECHANGE This manual will help you obtain efficient, dependable service from your heater, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When writing, always give the full model number which is on the nameplate attached to the heater.
  • Page 118 WHEN LABEL IS APPLIED TO THE HEATER, IT IS TO BE FIRMLY ADDED CONTROL # 4003328 7/10/19 PRESSED OVER THE ENTIRE SURFACE TO ENSURE IT PROPERLY MADE IT EPA 2020 ADDED PFS 8/21/19 ADHERES TO THE MATING SURFACE OF THE HEATER. CAUTION:...

  • Page 120: Average Gas Meter Γ Factor

    (γ ) x (P /13.6) x (T + 460)] / [V x (T + 460) x (P / 13.6)] Standard Reference Meter is calibrated to NIST traceable standards. Uncertainty of measurement is ±0.5%. PFS-TECO Page 1 of 1 Technician:____________________...
  • Page 121 (γ ) x (P /13.6) x (T + 460)] / [V x (T + 460) x (P / 13.6)] Standard Reference Meter is calibrated to NIST traceable standards. Uncertainty of measurement is ±0.5%. PFS-TECO Page 1 of 1 Technician:____________________...

  • Page 127: Specifications And Features

    Bulletin D-57 Model 1430 Microtector Electronic Point Gage ® Installation and Operating Instructions Model 1430 Microtector ® Portable • Three-point mounting, dual leveling Electronic Point Gage combines mod- adjustment, and circular level vial assure rapid setup ern, solid-state integrated circuit elec- •...

  • Page 132: Certificate Of Conformity

    (other) applicable requirements. PFS TECO certifies that the emissions levels as measured in the test report are in compliance with the 2020 PM emission limit of ≤ 2.0 g/hr using pellet fuel.

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