Problem
Possible Causes
Burner will not light with
Dead battery / or installed incorrectly.
the igniter, but will light
Loose electrode wire or switch terminal
with a match.
wires.
Wrong replacement igniter.
Improper gap at electrode tip.
Lifting flames on burner.
Humming regulator.
Normal occurrence on hot days.
Burners will not cross light
Plugged ports along back of burner.
each other.
"Paint" appears to be
Grease build-up on inside surfaces.
peeling inside lid or hood.
Burner output on "high"
Lack of gas.
setting is too low.
Supply hose is pinched.
(Rumbling noise and
Dirty or clogged orifice.
fluttering blue flame at
Spider webs or other matter in venturi
burner surface.)
tube.
Propane regulator in "low flow" state.
Infrared burner (if
Ceramic tiles overloaded with grease
equipped) flashes back
drippings and build-up. Ports are clogged.
(during operation the
burner abruptly makes
a loud "whoosh" sound,
followed by a continuous
Burner overheated due to inadequate
blow-torch type sound and
ventilation (too much grill surface covered
grows dim.)
by griddle or pan.)
Cracked ceramic tile.
Leaking gasket surrounding the ceramic
tile, or a weld failure in the burner housing.
Pilot will not light.
Lack of gas.
(if equipped)
Obstruction in pilot orifice.
Electrode wire loose or off.
Dirty pilot electrode.
Pilot is actually lit.
Solution
Replace with heavy duty battery.
Check that electrode wire is firmly pushed onto the
terminal on the back of the igniter. Check that the
lead wires from the module to the ignition switch (if
equipped) are firmly pushed onto their respective
terminals.
One spark systems must use a one spark igniter.
Ensure that the collector box is tight and the gap
between the electrode end and the collector box is
between 1/8" - 3/16" (3mm-5mm). The gap can be
adjusted by bending the box in or out.
Close air shutter slightly - see previous problem.
This is not a defect. It is caused by internal
vibrations in the regulator and does not affect the
performance or safety of the gas grill. Humming
regulators will not be replaced.
Clean burner ports. See burner maintenance
instructions.
This is not a defect. The finish on the lid and hood is
porcelain, and will not peel. The peeling is caused
by hardened grease, which dries into paint-like
shards, that flake off. Regular cleaning will prevent
this. See cleaning instructions.
Check gas level in propane cylinder.
Reposition supply hose as necessary.
Clean burner orifice.
Clean out venturi tube.
Ensure lighting procedure is followed carefully. All
gas grill valves must be in the off position when
the tank valve is turned on. Turn tank on slowly to
allow pressure to equalize. See lighting instructions.
Turn burner off and allow to cool for at least two
minutes. Relight burner and burn on high for at
least five minutes or until the ceramic tiles are
evenly glowing red.
Ensure that no more than 75% of the grill surface
is covered by objects or accessories. Turn burner
off and allow to cool for at least two minutes, then
relight.
Allow burner to cool and inspect very closely
for cracks. If any cracks are found, contact your
authorized Napoleon dealer to order a replacement
burner assembly.
Contact your authorized Napoleon dealer for
instructions on ordering a replacement burner
assembly.
After turning pilot knob to high, wait approximately
20-30 seconds for air to purge the gas supply line
while pressing igniter. Fill propane cylinder. During
initial set-up or after tank has been refilled, it is
best to light one of the tube burners before lighting
the pilot burner. This enables the gas to reach the
valves on the manifold more quickly.
Clean pilot orifice.
Replace lead wire.
Clean pilot electrode.
The pilot flame, especially on natural gas units is
very difficult to see. Place your hand 1 in. (2.5 cm)
above grill surface over the pilot burner to feel for
heat.
www.napoleongrills.com
11