Sommaire des Matières pour OXO MVP12-RC Série
- Page 1 OM-226 167A August 2005 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder MVP12-RC XXX...
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Page 2: Table Des Matières
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING ........1-1. -
Page 3: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. - Page 4 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
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Page 5: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 6: Principal Safety Standards
1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com). ternational.org). Practice For Occupational And Educational Eye And Face Protection, Recommended Safe Practices for the Preparation for Welding and Cut- ANSI Standard Z87.1, from American National Standards Institute, 11 ting of Containers and Piping, American Welding Society Standard... -
Page 7: Section 2 − Consignes De Sécurité − À Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints. - Page 8 LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.
- Page 9 2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- DES ORGANES MOBILES peuvent SION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou D S’abstenir de toucher des organes mobiles tels à...
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Page 10: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à Toronto 416-747-4044, site Internet ternet : www.global.ihs.com). www.csa-international.org). -
Page 11: Section 3 − Installation
(0.8−2.0 mm) Wire Max. Spool Size Overall Dimensions Speed Weight Recommendation H: 13-1/2 in (343 mm) 12 in OXO APX30 (305 mm) 50−750 IPM W: 9-7/8 in 40 lb 44 lb (1.3−19.1 m/min) (251 mm) (18.1 kg) OXO APX40 D: 18-3/4 in... -
Page 12: Installing And Aligning Wire Guide And Drive Rolls
3-2. Installing And Aligning Wire Guide And Drive Rolls Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier. Drive Roll Slide drive roll onto drive roll carrier. Turn nut one click. -
Page 13: Connecting Welding Gun
3-3. Connecting Welding Gun Gun Securing Receptacle Gun Block Outer Ring Insert gun end into receptacle and tighten outer ring. Gun Trigger Plug Gun Trigger Plug Adapter Trigger Receptacle Internal Side View Front View 804 316-A 3-4. Connecting Shielding Gas Gas Hose With 5/8-18 Right-hand Thread Fittings (Customer Supplied) -
Page 14: Connecting Weld Cable And 14 Pin Plug
3-5. Connecting Weld Cable And 14 Pin Plug User-Suppled Weld Cable Follow wire manufacturer’s recom- mendations for weld cable polarity. User-Suppled Female Connector User-Supplied Male Connector 14 Pin Plug Weld Cable From Wire Feeder Rear View 804 317-A Notes OM-226 167 Page 12... -
Page 15: Installing And Threading Welding Wire
3-6. Installing And Threading Welding Wire Installing Wire And Adjusting Hub Tension: Hub Nut Hub Brake Adjusting Knob Remove hub nut and install spool so hub pin fits spool hole. Reinstall hub nut. Adjust thumb brake knob so only a slight force is needed to turn spool. -
Page 16: Section 4 − Operation
SECTION 4 − OPERATION 4-1. Controls − Front Panel JOG/Gas Switch Use JOG position to momentarily feed welding wire at speed set on Wire Speed control without energiz- ing welding circuit or shielding gas valve. Use Gas position to momen- tarily purge gas line without energiz- ing weld wire. -
Page 17: Controls − Rear Panel
4-2. Controls − Rear Panel The Flowmeter, Pre-Flow, Post- Flow, Burnback Timer Controls and Voltage Sensing Lead Con- ection are not present on this model. Power Control Switch 10 Amp Circuit Breaker Rear Control Panel 804 319-A OM-226 167 Page 15... -
Page 18: Section 5 − Maintenance & Troubleshooting
SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Replace Damaged Or Replace Damaged Unreadable Gas Hose Labels Repair Or Replace Cracked Cables And Cords 6 Months Clean Blow Out Or Drive... -
Page 19: Troubleshooting
5-3. Troubleshooting Trouble Remedy Wire does not feed, unit completely inop- Turn Power switch On. erative. Check 14−pin plug PLG2 connections. Check input power. Wire does not feed. Check 10 Amp circuit breaker. (see Section 5-2). Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s Manual. -
Page 20: Section 6 − Electrical Diagram
SECTION 6 − ELECTRICAL DIAGRAM 225 780-A Figure 6-1. Circuit Diagram For Wire Feeder OM-1500-8 Page 18... - Page 21 Notes MATERIAL THICKNESS REFERENCE CHART 24 Gauge (.025 in) 22 Gauge (.031 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 16 Gauge (.063 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) 1/2 in (.5 in)
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Page 22: Section 7 − Parts List
SECTION 7 − PARTS LIST Hardware is common and not available unless listed. Parts not shown are listed at end of Parts List. Transformer/Relay Mounting Figure 7-1. Complete Assembly OM-226 167 Page 20... - Page 23 Rear Control Panel Reverse Angle 804 329-A OM-226 167 Page 21...
- Page 24 Item Dia. Part Mkgs. Description Quantity Figure 7-1. Complete Assembly ....222 260 Cabinet Assy, ........... .
- Page 25 174 868 Label, OXO 5in. Dia..........
- Page 26 Table 7-1. Drive Roll & Wire Guide Kits (2 Drive Roll) NOTE Drive roll kits include drive rolls, an inlet guide, and an outlet guide. Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2.
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Page 27: Warranty
Warranty Effective January 1, 2005 (Equipment with a serial number preface of “LE” or newer) This limited warranty supersedes all previous manufacturers Limited Warranty shall not apply to: warranties and is exclusive with no other guarantees or warranties expressed or implied. Consumable components;... - Page 28 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Resources Available Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories Personal Safety Equipment...