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6. INSPECTION AND MAINTENANCE
6.1 Inspection And Maintenance Schedule
Item
Component
1
Battery
2
Battery Connector
3
Brake
4
Decals
5
Drive Unit
6
Drive Wheel
7
Electrical System
9
General
10
Lift Cylinder
11
Wheels
6.2 Change Oil
It is advised to change the hydraulic oil every 6 months or every 600 hours. Change the oil
every 6 months even if the hours of use are less than 600. To change the oil: Make sure the
forks are at the lowest position. Disassemble the tube joint at the lower part of cylinder and
put it in a container. Operate the lift handle to work the pump and exhaust the oil. If the truck
is used in a low-temperature environment, lift and lower two or three times after adding
hydraulic oil to purge the system. If the lift height is insufficient, replenish oil. Check the
hydraulic oil level again and add more if needed.
Powered Drive Straddle Trucks
Check cleanliness and exterior.
Check charging condition.
Check connector. Ensure all powered functions shut down when
disconnected.
Ensure the battery is properly installed.
Verify the drive motor does not run while the brake is applied.
Check that the control handle returns to the vertical position when released.
Check the brake disc for wear. Replace if necessary.
All decals must be in place and legible.
Check for oil leaks. If leaks are present, check to see if the oil level is
low. If so, identify the cause and fill to appropriate level.
Check the tightness of the screws on the drive wheel.
Visually inspect all cable for damage and replace as needed.
Check the speed and directional controls.
Check the steering operation.
Check the lifting and lowering functions.
Check the operation of the Emergency Reverse Button.
Check the Operation of the Key Switch.
Note any unusual noises during operation, and report it to a super-
visor or maintenance personnel right away.
Check for loose hardware. Tighten if necessary.
Check the lift cylinder for leaks.
Check the condition of the drive wheel and load wheels. Remove
any steel chips and foreign material to prevent wheel damage.
Check
8
User's Manual
Time Interval
Two
Annually
Daily or
Months
or
8 Hours
or 250
1500
Hours
Hours
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