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1. Connect the charger power cord to the receptacle
Connecting the power cord will turn on the charger.
2. Insert the battery into the charger
Insert the battery firmly while observing its direction,
until it contacts the bottom of the charger (the pilot
lamp lights up).
CAUTION
If the pilot lamp does not light up, pull out the
power cord from the receptacle and check the
battery mounting condition.
The pilot lamp goes off to indicate that the battery
is fully charged.
The battery charging time becomes longer when
a temperature is low or the voltage of the power
source is too low.
When the pilot lamp does not go off even if more
than 120 minutes have elapsed after starting of the
charging, stop the charging and contact your
HiKOKI AUTHORIZED SERVICE CENTER.
CAUTION
If the battery is heated due to direct sunlight,
etc., just after operation, the charger pilot lamp
may not light up. At that time, cool the battery
first, then start charging.
3. Disconnect the charger power cord from the
receptacle
4. Hold the charger tight and pull out the battery
Regarding electric discharge in case of new batteries,
etc.
As the internal chemical substance of new batteries
and batteries that have not been used for an
extended period is not activated, the electric
discharge might be low when using them the first
and second time. This is a temporary phenomenon,
and normal time required for recharging will be
restored by recharging the batteries 2 – 3 times.
How to make the batteries perform longer
(1) Recharge the batteries before they become
completely exhausted.
When you feel that the power of the tool becomes
weaker, stop using the tool and recharge its battery.
If you continue to use the tool and exhaust the
electric current, the battery may be damaged and
its life will become shorter.
(2) Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after
use. If such a battery is recharged immediately after
use, its internal chemical substance will deteriorate,
and the battery life will be shortened. Leave the
battery and recharge it after it has cooled for a
while.
PRIOR TO OPERATION
1. Preparing and checking the work environment
Make sure that the work site meets all the conditions
laid forth in the precautions.
2. Checking the battery
Make sure that the battery is installed firmly. If it
is at all loose it could come off and cause an
accident.
3. Fitting and adjusting the wheel guard
The wheel guard is a protective device to prevent
injury should the depressed center wheel shatter
during operation. Ensure that the guard is properly
fitted and fastened before commencing grinding
operation. By slightly loosening the setting screw,
the wheel guard can be turned and set at any
desired
angle
for
effectiveness. Ensure that the setting screw is
thoroughly tightened after adjusting the wheel guard.
4. Ensure that mounted wheels and points are fitted
in accordance with the manufacturer's instructions.
Ensure that the depressed center wheel to be utilized
is the correct type and free of cracks or surface
defects. Also ensure that the depressed center wheel
is properly mounted and the wheel nut is securely
tightened, Refer to the section on "ASSEMBLING
AND DISASSEMBLING THE DEPRESSED CENTER
WHEEL"
Ensure that blotters are used when they are provided
with the bonded abrasive product and when they
are required.
Do not use separate reducing bushings or adaptors
to adapt large hole abrasive wheels.
For tools intended to be fitted with threaded hole
wheel, ensure that the thread in the wheel is long
enough to accept the spindle length.
Do not use cutting off wheel for side grinding.
5. Conducting a trial run
Ensure that the abrasive products is correctly
mounted and tightened before use and run the tool
at no-load for 30 seconds in a safe position, stop
immediately if there is considerable vibration or if
other defects are detected.
If this condition occurs, check the machine to
determine the cause.
6. Confirm the push button.
Confirm that the push button is disengaged by
pushing push button two or three times before
switching the power tool on (See Fig. 2).
7. Fixing the side handle.
Screw the side handle into the gear cover.
PRACTICAL GRINDER APPLICATION
1. Pressure
To prolong the life of the machine and ensure a
first class finish, it is important that the machine
should not be overloaded by applying too much
pressure. In most applications, the weight of the
machine alone is sufficient for effective grinding.
Too much pressure will result in reduced rotational
speed, inferior surface finish, and overloading which
could reduce the life of the machine.
2. Grinding angle
Do not apply the entire surface of the depressed
center wheel to the material to be ground. As
shown in Fig. 1, the machine should be held at an
angle of 15° – 30° so that the external edge of the
depressed center wheel contacts the material at an
optimum angle.
3. To prevent a new depressed center wheel from
digging into the workpiece, initial grinding should
be performed by drawing the grinder across the
workpiece toward the operator (Fig. 1 direction B).
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