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The optional Quick Track mounting system incorpo-
rates an aluminum extrusion, carriage bolts, washers, lock
washers, and nuts. The Quick Track extrusion is securely
mounted to the vehicle's surface using the supplied hard-
ware. The EMS Escape lightbar will mount/hang on the
Quick Track and is secured with the provided set screws. If
service or removal of the EMS Escape lightbar is required,
the set screws can be loosened to allow lightbar removal.
A. Direct Surface Mounting.
1.
See figure 1. Remove the self-adhesive paper
backing from the mounting strip gasket as it is being
applied to the back of the EMS Escape lightbar extrusion.
Once the gasket has been applied to the entire extrusion
length, cut and discard the remaining gasket. Apply the
mounting gasket strip to both the top and bottom channels/
grooves of the extrusion.
2.
See figure 2. Remove and retain the #10-24
endcap screws, endcap, and endcap gasket from each end of
the EMS Escape lightbar.
3.
Slide two 3/8 x 2" carriage bolts into each end
of the EMS Escape lightbar. For 22" length lightbars only
one 3/8 x 2" carriage bolt is required for each end.
4.
Place the endcap gaskets, and endcaps back
onto the end of the extrusion and secure with the previ-
ously retained #10-24 screws.
Before proceeding with installation, plan all
cable/wire routing. Ensure that the vehicle
surface is structurally sound to support the
EMS Escape lightbar.
5.
See figure 2. Locate an area on the vehicle
surface where the EMS Escape lightbar will be mounted.
Locate the center point of a 1" diameter control cable
routing hole on the vehicle surface. The control cable
routing hole is the center of the EMS Escape lightbar.
Draw/mark a horizontal line through the control cable
routing hole. Layout the position of two 7/16" diameter
carriage bolt clearance holes on the horizontal line on each
side of the 1" wire cable hole (one on each side of the 1"
wire cable hole for 22" lightbars). The carriage bolt clear-
ance holes (7/16") should be equally spaced on each side of
the control cable routing hole.
6.
Drill and de-burr the 1" diameter control cable
routing hole and 7/16" diameter carriage bolt clearance
holes.
7.
While feeding the control cable through the
routing hole, align the carriage bolts with their respective
clearance holes and position the EMS Escape lightbar
against the vehicle surface.
8.
While holding the EMS Escape lightbar in
position/alignment secure the lightbar with the provided
washers, lock washers, and nuts.
B. Quick Track Mounting.
1.
See figure 3. Remove the self-adhesive paper
backing from the mounting strip gasket as it is being
WARNING
applied to the back of the Quick Track mounting extrusion.
Once the gasket has been applied to the entire extrusion
length, cut and discard the remaining gasket. Apply the
mounting gasket strip to both the top and bottom channels/
grooves of the extrusion.
2.
See figure 3. Insert the grommet seal into the
control cable routing hole in the Quick Track mounting
extrusion.
3.
See figure 3. Insert both carriage seals in the
carriage bolt groove. Place one seal on one side of the
control cable routing hole and the other seal on the oppo-
site side of the center hole.
Use of a silicon spray lubricant in the carriage bolt
groove may aid insertion and placement of the
carriage seals.
4.
Slide two 3/8 x 2" carriage bolts into each end
of the Quick Track mounting extrusion. For 22" length
lightbars only one 3/8 x 2" carriage bolt is required for each
end.
Before proceeding with installation, plan all
cable/wire routing. Ensure that the vehicle
surface is structurally sound to support the
EMS Escape lightbar.
Allow a minumum of 1" clearance between the top
of the Quick Track mounting extrusion and any
obstruction which would prevent the mounting/
hanging of the EMS Escape lightbar, such as:
vehicle rain gutters, auxiliary lighting, etc.
5.
See figure 4. Locate an area on the vehicle
surface where the Quick Track mounting extrusion will be
mounted. Locate the center point of a 1" diameter control
cable routing hole on the vehicle surface. The control cable
routing hole is the center of the Quick Track mounting
extrusion. Draw/mark a horizontal line through the wire
cable routing hole. Layout the position of two 7/16" diam-
eter carriage bolt clearance holes on the horizontal line on
each side of the 1" control cable hole. The carriage bolt
clearance holes (7/16") should be equally spaced on each
side of the control cable routing hole.
6.
Drill and de-burr the 1" diameter control cable
routing hole and 7/16" diameter carriage bolt clearance
holes.
7.
Align the carriage bolts with their respective
clearance holes and position the Quick Track mounting
extrusion against the vehicle surface.
8.
While holding the Quick Track in position/
alignment secure the extrusion with the provided washers,
lock washers, and nuts. Make sure that both the 1" hole in
the vehicle body and Quick Track are in alignment with
each other.
9.
While feeding the control cable through the
routing hole, place/align the EMS Escape lightbar over the
top of the Quick Track extrusion.
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NOTE
WARNING
NOTE
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