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WINCH MANUAL
TROUBLESHOOTING
Problem
Motor does not turn on
Motor runs but drum does not turn
Motor runs slowly or without normal power
Motor overheating
Motor runs in one direction only
Winch braking malfunction
WARNING
Brake angle adjustment method: Tighten the spring in the direction of
rotation for two rotations, then adjust the angle of spline gear sleeve
by 20°±5° (see below section view).
Cause
Remote assembly not connected properly
Loose battery cable connections
Defective remote assembly
Defective motor
Water has entered motor
Clutch not engaged
Insufficient current or voltage
Winch running for too long
Loose or corroded battery cable or motor cable
connections.
Cable runs in wrong direction
Brake slice worn or breakdown
9
TROUBLESHOOTING
Solution
Check remote lead and connections.
Check battery and connections.
Replace remote lead assembly.
Check for voltage at armature port with Switch
pressed. If no voltage is present, replace motor.
Allow to drain and dry. Run winch until completely
dry.
Turn clutch to the "In" position. If problem persists,
ask a technician to check and repair.
Operate winch while vehicle motor running
Allow winch to cool down periodically.
- Clean and tighten.
-Repair or replace switch assembly.
Adjust the cable working direction
Adjust braking angle or replaces with new brake
slice
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