K&N 57i 57-0527 Instructions D'installation

Part Number 57-0527
INSTALLATION INSTRUCTIONS
Honda Civic Coupe LS 1.6L L4 OHC 103BHP (D16Y7Eng)
Jan 96- Nov 99 on
1. Unclip and remove air box lid from the vehicle. (Fig. 1)
2. Unbolt & remove the resonator box from the vehicle. (Fig. 2)
3. Disconnect the cam cover breather from the air box base. (Fig. 3)
4. Remove the air temp sensor from the side of the air box. (Fig. 4)
5. Loosen the clip on the throttle neck, unbolt and remove the air box base. (Fig. 5)
6. Remove the 2 short breather hoses from the cam cover outlet and the metal breather hose.
(Fig. 6&7)
7. Fit the stepped rubber adaptor onto the throttle housing and firmly tighten using the #44
hose clamp supplied. (Fig. 8)
(Note: - This adaptor should be a tight fit)
8. Fit the plastic intake tube into the stepped rubber adaptor & firmly tighten using the #60 hose
clamp supplied. (Fig. 9)
9. Fit the barbed adaptor into the long breather hose. Fit the hose onto the breather outlet on
the cam cover and secure using the original spring clip. (Fig. 10)
10. Fit the rubber filter adaptor onto the end of the plastic intake pipe as shown. (Fig. 11)
11. Assemble the 'Z' bracket and saddle bracket using the hardware supplied. (Fig. 12)
12. Mount the bracket assembly to the rear distributor mounting bolt as shown. (Fig. 13)
13. Place the #64 hose clamp around the saddle bracket as shown. (Fig. 14)
14. Fit the Air filter through the #64 hose clamp onto the rubber adaptor and firmly tighten the
hose clamp. (Fig. 15)
15. Fit the barbed adaptor into the small hole in the filter base as shown. (Fig. 16)
16. Fit the threaded vent adaptor into the short breather hose and screw the adaptor into the
threaded hole in the plastic intake pipe. (Fig. 17 )
17. Fit the temperature sensor into the short rubber hose as shown. (Fig. 18)
18. Carefully expand the flexi cold air hose and drill/pierce a hole in one of the plastic ends. Feed
the pierced end of the cold air hose down to the front lower spoiler and secure using 2 of the
plastic ties supplied. (Fig. 19)
19. Position the end of the cold air hose towards the air filter to finish approximately 4"/10cm
away and secure using one of the plastic ties supplied. (Fig. 20)
20.
Carry out a final check of the height/alignment of the kit fitment. Installation is now complete.
Fig. # 1
Fig. # 5
Fig. # 9
Fig. # 2
Fig. # 6
Fig. # 10
Instruction sheet A2054-563 Page 1 of 2
Parts list:
1 x Air filter element.
1 x Plastic Intake Tube.
1 x Rubber Filter Adapter.
1 x Stepped Rubber Adaptor.
1 x Flexi Cold Air Hose.
1 x Long 10mm Breather Hose.
1 x Literature Pack.
1 x Fixing Kit :-
1 x Short 10mm Breather Hose.
1 x Straight Barbed Adaptor.
1 x #44 Hose Clamp.
1 x #60 Hose Clamp.
1 x #64 Hose Clamp.
1 x Threaded vent adaptor.
3 x Plastic Cable Ties.
1 x Saddle Bracket.
1 x 'Z' Bracket.
1 x Tapered Screw.
1 x Conical Washer.
1 x M6 Nylock Nut.
1 x M6 Flat Washer.
WARNING: Before starting the engine carry out a
final fitment check of the K&N performance kit. It
will be necessary for all intake systems to be
checked periodically for realignment, clearance
and tightening of all connections. Failure to follow
the above instructions or proper maintenance may
void the warranty.
FILTER MAINTENANCE: K&N suggests checking
the filter periodically for excessive dirt build-up.
When the element
becomes covered in dirt (or once a year), service
it according to the instructions on the Recharger
service kit available from your K&N dealer, part
number 99-5003EU.
For cleaning instructions please visit our website:
www.knfilters.com/cleaning
Fig. # 3
Fig. # 7
Fig. # 11
Fig. # 4
Fig. # 8
Fig. # 12