FITTING INSTRUCTIONS FOR KIT CP0177BL
APRILIA TUONO R 2006 ONWARDS - TOP ENGINE MOUNT
Please note that the way the kit is packed does not necessarily represent the way of mounting to the bike
Offside (right hand side as you sit on the bike)
Parts included: 1 aluminium block R shaped, 1 crash protector, 1 M10 x 80 x 1.5p socket-headed cap bolt, 1 M10
x 110 x 1.5p socket-headed cap bolt, 1 M12 x 60 hex-headed bolt, 1 M12 washer, 2 x M10 rubber washers & 1 x
M12 rubber washer.
•
Remove plastic coolant bottle covers including filler cap cover
•
Remove water bottle (no need to remove pipes - just undo bolts and pull forward)
•
Remove both of the top engine bolts
•
Using R&G aluminium block and the two M10 socket-headed cap bolts supplied, insert the bolts into the
aluminium block. Use the longer bolt for the top hole.
•
Take the 2 M10 rubber washers and fit 1 over each bolt up to block.
•
Assemble block to bike and tighten bolts.
•
Refit the water bottle.
•
Offer up coolant tank cover and using a Dremel or similar tool remove interfering parts of cover until cover will fit
•
When this is achieved, refit coolant cover and filler cover and tighten bolts.
•
Take the 12mm hex-headed bolt and place washer over bolt. Place bolt through protector and take the M12 rubber
washer and place over bolt and push up to protector.
•
Fit to block.
•
Tighten bolt until you feel some compression from inside the protector. Turn a little more so that you feel the
compression increase slightly. Then apply a quarter turn. Do not overtighten as damage can occur to the bike.
Unit 5K, Blacknest Industrial Park, Blacknest Road, Alton, Hampshire, GU34 4PX
Tel: +44 (0)870 220 6380 Fax: +44 (0)1420 521101
R&G Racing
www.rg-racing.com
Email:
info@rg-racing.com