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Hydraulic Dent Removal Tool
English
Read the operating instructions carefully before using the tool for the first time!
Follow the safety instructions!
Keep this documentation in a safe place!
Intended use
The hydraulic dent removal tool is designed as an aid for the pressing, spreading, pulling and clamping of
parts on assembly and alignment jobs in the workshop.
The dent removal system is not suitable for use as a hoist!
The manufacturer's express written permission must be obtained in advance before making any modifica-
tions to this tool!
Accident prevention regulations
The regulations in force in the country of use must be observed.
The regulations currently in force in Germany are:
EC Directive 89/655/EEC
BGV A1
1) in the currently valid version
Safety instructions
Operation and maintenance are to be performed only by:
Authorised, qualified personnel
Qualified personnel are persons who, by virtue of their training, experience, instruction and knowledge of pertinent standards
and provisions, accident prevention regulations and operating conditions, are authorised by those responsible for the system's
safety to perform an essential activity and who are able to recognise and avoid the hazards which may arise in connection with
the activity in question.
The user is responsible for safely fitting and connecting the tools.
Never tension highly elastic parts – danger from stored energy!
When fitting the tools to the parts you want to align, make sure they cannot slip or slide out of position!
Never release hydraulic couplings when they are under load!
Before you begin to work, make sure that the hydraulic couplings are screwed tight.
Never exceed the force rating specified for the cylinder you are using!
Prevent kinks in pipe lines and never place objects on the pipes.
Keep the equipment away from severe heat and naked flames.
Arrange for testing by an expert at least once a year.
Be sure to keep to the inspection and maintenance intervals.
Use only original accessories and spare parts or safe operation will not be guaranteed.
Technical data
Article number
Max. force
Cylinder stroke
Case dimensions L x W x H
Case features
Spreader
Spreading width
Suitable for ambient temperature
Operating pressure
Pump oil capacity
Cylinder oil capacity
Delivery rate per pump movement
Lift per pump movement
Connection thread
Weight incl. case
design changes under reserve
(Definition of skilled workers according to IEC 364)
Max. spreading force
Min/max.
F 6.8.29/001
1)
040008535
kN
40
mm
120
mm
590 x 295 x 180
Kunststoff
kN
5
mm
17,2 / 108
bar
570
cm³
440
cm³
85
cm³
2,4
mm
1,5
NPF ¼" - 18
kg
23
040008536
100
155
970 x 445 x 175
Kunststoff
5
16,3 / 125,3
-10°C up to +40°C
630
760
250
2,4
3,5
NPF ¼" - 18
39
page 5
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