AUTO-HAK CH47 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
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7
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This towing hitch is designed to assembly in following cars:
CHRYSLER VOYAGER, GRAND VOYAGER,
2/4WD, VAN (ES)
produced since 01.1991 till 09.1995
DODGE CARAVAN, GRAND CARAVAN
(2+4 WD), VAN
DODGE MINI RAM, (2+4 WD), VAN
produced since 01.1991 till 02.1996
PLYMOUTH (GRAND) VOYAGER, (2/4WD)
produced since 1991 till 02.1996
catalogue no. CH47 and is prepared to tow trailers max total weight 1800 kg and max vertical
load 80 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
4
7
1
6
5
3
From manufacturer
The instruction of the assembly
1. For the purpose of installings of the towing hitch one ought to
disassemble the bumper.
- take off the metal-reinforcement of the bumper. Cut out its part (pos.
D), see fig. 2, and disassemble the support of the bumper (pos. E).
- Attention! In the car Grand Voyager take out the plastic clip (pos.
3), see fig. 2, and then cut out the fragment (pos. F), see fig. 3, and
shorten elements (pos. G and H) about 5mm.
- Fix the metal-reinforcement with the plastic canopy of the bumper.
2. Apply templates no. 1 and 2 to the back piece and cut out marked place
(the spar is getatable from the back).
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3. From the left chassis one ought to unscrew factory-made towing eye
along with its internal reinforcement which will not be assembled
again.
4. Shorten protruding elements in the right chassis about 5mm.
5. To the chassis slip the main bar of the hitch (pos. 1) and fix through
fish-plates (pos. 4) using bolts M10x35mm (pos. 7).
6. Tighten all bolts according to the torque shown in the table.
7. Fix tow-ball (pos. 2) using bolts: M12x75mm (pos. 5) and M12x70mm
2
(pos. 6). Fix socket plate (pos. 3) too using the first bolt. See drawing.
8. Connect electric wires of 7-poles socket according to the instruction of
the car. (Recommend to make at authorized service station).
9. Complete paint layer damaged during installation.
After install the towing hitch you should get adequate note in registration
book (at authorised service station). The car should be equipped with:
Indicators
Tow mirrors
After 1000km check all bolts and nuts. The ball of towing hitch must be
always kept clear and conserve with a grease.
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm M 10 - 55 Nm
M 12 - 85 Nm M 14 - 135 Nm
NOTE