AUTO-HAK W04 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
9
6
6
5
Fig. 1
This towing hitch is designed to assembly in following cars:
SUZUKI BALENO ESTATE, produced since 1996, catalogue no. W04
and is prepared to tow trailers max total weight 1300 kg and max vertical
load 75 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
6
9
6
4
1
5
3
From manufacturer
1. One ought to remove from the trunk:
10
5
4
7
2. Unscrew bolts fastening arms of the bumper.
5
3. Apply fish-plates (pos. 4) such way, so holes, in which enter bolts M10x1,25x50mm (pos.
10) overlapped on holes, which were previously unscrewing bolts fastening arms of the
bumper. Then marked the contour of fish-plates and after this put aside fish-plates – inside
contours remove the anti-noise layer. Put fish-plates (pos. 4) in this way, so holes for bolts
8
M10x1,25x50mm (pos. 10) agree with holes after disassembly of towing hitch brackets.
Mark contour of the fish—plates, next take them of and remove protective layer from inside
of contour.
4. On holes fastening arms of the bumper put distance sleeves L=16mm (pos. 7). Then apply
again fish-plates (pos. 4) and fix with bolts M10x1,25x50mm (pos. 10) as showed on the
fig. 1.
5. Attention! Make sure whether fish-plates lay as one showed on the fig. 2.
6. By remaining holes of fish-plates (pos. 4) drill through holes ø10,5mm. Then into all holes
2
insert bolts M10x35mm (pos. 9).
7. From the bottom of the car on protruding bolts put distance washers (pos. 5 and 6) and the
main bar of the towing hitch (pos. 1) and fix as showed on the fig. 1. .
8. To so prepared towing hitch fix tow-ball (pos. 2) and socket plate (pos. 3) by bolts
M12x75mm (pos. 8) from accessories.
9. Tighten all bolts according to the torque shown in the table.
10. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station).
11. Complete paint layer damaged during installation.
After install the towing hitch you should get adequate note in registration book (at authorised service
station).The car should be equipped with:
•
Indicators
•
Tow mirrors
After 1000km check all bolts and nuts. The ball of towing hitch must be always kept clear and conserve
with a grease.
The instruction of the assembly
- the fitted carpet,
- plastic cover plate from the back piece,
- plastic cover plate of the floor,
- the metal rise of the floor from the left and right side.
855mm
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm
M 12 - 85 Nm
NOTE
Fig. 2
M 10 - 55 Nm
M 14 - 135 Nm