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FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
5
11
9
A
8
B
This towing hitch is designed to assembly in following cars:
FORD FIESTA COURIER delivery van (J3S, J5S), produced since
02.1996 till 12.2002, catalogue no. C24 and is prepared to tow trailers max
total weight 900 kg and max vertical load 50 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
8
4
8
A
11
12
1
12
10
12
3
7
From manufacturer
1.
Disassemble the bumper. Take out the spare wheel.
2.
Get lower the muffler from the last handle.
3.
To the internal side of the chassis member (left side) apply the bracket of the towing
hitch (pos. 5) that way, so its upper edge touch to the floor of the car. Then, through
9
holes (pos. A) drill throughly with the bit ø11mm. Then the external side of the chassis
member drill with the bit ø17,5mm. Through holes (pos. B) drill holes (only in one
side of the chassis member) with the bit ø11mm.
6
4.
To the internal side of the chassis member (right side) apply the bracket of the towing
hitch (pos. 4) that way, so its upper edge touch to the floor of the car. Then, through
holes (pos. A) drill throughly with the bit ø11mm. Then the external side of the chassis
member drill with the bit ø17,5mm. Through holes (pos. B) drill holes (only in one
side of the chassis member).
Into so prepared holes ø17,5mm insert distance sleeves L=63mm (pos. 8). Then fix
B
5.
using bolts M10x100mm (pos. 11). Use washers (pos. 9) as showed on the drawing.
12
6.
To so prepared brackets (pos. 4 and 5) apply the main bar of the towing hitch (pos. 1)
and fix with bolts M10x40mm (pos. 12). Use joint nuts (pos. 6), which one ought to
insert through hole in the handle of the frame (right side). Use jib with the nut (pos. 7),
which one ought to insert through hole in back piece (through this hole one install the
bumper).
7.
Install the bumper.
8.
Fix tow-ball (pos. 2) and socket plate (pos. 3) by bolts M12x75mm (pos. 10) from
accessories.
9.
Tighten all bolts according to the torque shown in the table.
2
10. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station).
11. Complete paint layer damaged during installation.
After install the towing hitch you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km check all screws. The ball of towing hitch must be always kept clear
and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm
M 10 - 55 Nm
M 12 - 85 Nm
M 14 - 135 Nm
NOTE
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