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FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO
PN
1
L
Left directional lights
2
+
Rear fog lights
3
31
Ground
4
R
Right directional lights
5
58R
Right side parking lights
6
54
Stoplights
7
58L
Left side parking lights
M10x30
8
M12x40
C
E
9
17
M12x40
A
5
This towbar is designed to assembly in following cars:
MAZDA 626, 4/5 door (GE), produced since 08.1991 till 03.1997, catalogue
number M11 and is prepared to tow trailers max total weight 1700 kg and max
vertical mass 70 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
M10x30
6
E
7
17
M12x40
1
4
M12x75
M12x40
3
M10x1,25x35
From manufacturer
1.
Disassemble rear panel, rear bumper and original tow eye (tow eye not used any
more).
Put templates to rear wall of the body as shown on the figure 2. Mark points "X" and
2.
drill it using bit ø40mm.
17
3.
To made holes put side brackets (pos. 4 and 5) as shown on the figure. Through
original holes underneath the car fix it loosely using bolts M12x40mm (pos. 11) as
shown on the figure, use big washers (pos. 17).
D
M12x40
4.
On the right side, inside the trunk to rear wall put handle I (pos. 6) and fix using bolt
M12x40mm (pos. 11) with right bracket (pos. 4) through hole D.
5.
On the let side, inside the trunk to rear wall put handle III (pos. 8) and fix using bolt
M12x40mm (pos. 11) with left bracket (pos. 5) through hole C.
6.
On the left side of the car, through hole A in the left bracket (pos. 5) and welded nut
twist on bolt M10x1,25x35mm (pos. 12) and next on his protruding, threaded part put
handle IV (pos. 9) and fix by nut M10x1,25 (pos. 15) as shown on the figure.
M10x30
NOTE! In models since 06.1994 there is no welded nut in rear wall of the car.
B
Because of that is necessary to put bolt and twist on nut M10x1,25 and then fix
handle IV (pos. 9) as described above.
7.
On the right side of the car, through hole pos. B in right bracket (pos. 4) put bolt
M10x30mm (pos. 13), big washer ø35xø12x3 (pos. 17) and next fix handle III (pos. 7).
Through holes (pos. E) drill holes ø11mm and next fix together handles using bolts
8.
M10x30mm (pos. 13). Note! During torsion of handles pos. 6 and 7 or pos. 8 and 9
floor of the trunk can be flatted.
9.
Between mounted side brackets put main bar of the towbar (pos. 1) and fix it using
2
bolts M12x40mm (pos. 11).
10. Reassemble bumper and rear panel.
11. Fix tow-ball (pos. 2) and socket plate (pos. 3) by bolts M12x75mm (pos. 10) from
equipment.
12. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station)
13. Complete paint layer damaged during installation.
After install the towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar must be
always kept clear and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm
M 10 - 55 Nm
M 12 - 85 Nm
M 14 - 135 Nm
NOTE
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