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KOMFORT ZONE KIT
#KZK-050
For use with the Callaway-50 #CLW-50
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
1.0 INTRODUCTION .......................................................................3
1.1 Kit Contents.......................................................................................... 3
1.2 Suggested Configurations .............................................................. 4
1.3 Dimensions and Overview ............................................................. 5
1.4 Air Duct Run ......................................................................................... 6
2.0 FRAMING AND CLEARANCES ................................................7
2.1 Clearance to Sprinkler ...................................................................... 7
2.2 Framing.................................................................................................. 8
3.0 FACING AND FINISHING .........................................................9
3.1 Non-combustible Requirements .................................................. 9
3.2 Combustible Finish ..........................................................................10
4.0 INSTALLATION .......................................................................12
Hussong Manufacturing Co., Inc.
P.O. Box 577, 204 Industrial Park Drive
Lakefield, MN 56150-0577, USA
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
HUSSONG MANUFACTURING CO., INC.
READ ALL THESE STEPS
BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTIONS WITH THE
APPLIANCE.
This kit must be installed by a qualified installer,
service agency, or gas supplier at the time of
the heater installation. These instructions must
be used in conjunction with the installation and
operation manual provided with the appliance.
Please read the appliance owner's manual
completely before performing any procedures in
these instructions.
This optional convection duct kit redistributes the
warm air flow away from the fireplace opening to
a more desirable location using natural convection
without the use of a fan. The warm air flow may be
relocated to a position higher up the wall, out the
sidewalls, or even to an adjacent room. The result
is much cooler wall temperatures above the fire-
place opening for locating televisions, artwork, etc.
The use of this kit will permit lower mantel clear-
ances to be used. These lower mantel clear-
ances must be only used when the KZK Duct
system is installed.
Rev. 2, 5/19
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Page 1: Table Des Matières
KOMFORT ZONE KIT #KZK-050 For use with the Callaway-50 #CLW-50 HUSSONG MANUFACTURING CO., INC. Direct Vent Gas Fireplace INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French installation manuals are available through your READ ALL THESE STEPS local dealer. -
Page 3: Introduction
⁄ ” (85mm) 4 take o collars included Figure 1.1, #KZK-050 #KZK-410 (4) - 10’ x 5” (aluminum ex) listed to UL-181Class 0 Air Duct Figure 1.2, #KZK-410 Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 4: Suggested Configurations
1.2 Suggested Configurations #KZK-050 REAR WALL OUTLET #KZK-050 FRONT WALL OUTLET #KZK-050 CORNER INSTALLATION Figure 1.3, #KZK-050 Suggested Configurations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-050... -
Page 5: Dimensions And Overview
If you are mounting the plenum above the fireplace between 10’ to 20’ , you will need (2) #KZK-410 kit and #KZK-CPL coupler kit. Figure 1.5, KZK-050 Overview Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 6: Air Duct Run
WHEN INSTALLING AIR DUCT PIPE MAINTAIN A MINIMUM 4" VERTICAL RISE FOR EVERY 12" HORIZONTAL RUN MINIMUM BEND RADIUS=5” 4” 12” Figure 1.7, Minimum Vent Pipe Run Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-050... -
Page 7: Framing And Clearances
Please follow local building codes to determine what temperature setting is relevant for your installation. 60” (1524mm) MIN ½ ” (63mm) CEILING SPRINKLER HEAD Figure 2.1, KZK Clearance to Sprinkler Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 8: Framing
½ ½ ” ” Figure 2.2, Rough Opening Figure 2.3, Minimum Clearances for Plenum and Air Discharge to Ceiling ¼ ” 6” 22” Figure 2.4, Framing and Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-050... -
Page 9: Facing And Finishing
NO SCREWS ALLOWED COMBUSTIBLE MATERIAL ALLOWED NO SCREWS ALLOWED NO SCREWS ALLOWED ¾ 13” ¾ 13” ” ” (330mm) (95mm) (330mm) (95mm) Figure 3.2, Minimum Non-Combustible Finishing Dimensions Screw Locations Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 10: Combustible Finish
6” (152mm) FINISHING EDGE ¾ ” (425mm) ½ ” (673mm) FINISHING EDGE 6” (152mm) 9” (229mm) ¾ ” (248mm) 12” (305mm) FIREPLACE ENCLOSURE FLOOR Figure 3.3, KZK-050 Mantel Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-050... - Page 11 3/4” clearance to the top finishing edge ¾ ” (19mm) FINISHING EDGE SURROUND FIREPLACE ENCLOSURE FLOOR Figure 3.4, KZK-050 Combustible Wall Finish with Surround Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 12: Installation
Install the plenum(s) into the rough frame opening maintaining minimum clearances to combustibles as listed (see previous pages). Fix the plenum to the framing using nails or screw through the top mounting bracket. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Komfort Zone Kit #KZK-050... - Page 13 Finishing material must not block and should run evenly along plenum opening. The #KZK-050DT discharge trim is optional depending on finishing material choice. 11. Continue with fireplace installation. Figure 4.4,Trim Installation Komfort Zone Kit #KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
- Page 15 KIT KOMFORT ZONE nº KZK-050 Pour utiliser avec le foyer au gaz à évacuation HUSSONG MANUFACTURING CO., INC. directe Callaway-50 nº CLW-50 INSTALLATEUR : Laissez ce manuel avec l’appareil. PROPRIÉTAIRE : Conservez ce manuel pour le consulter. English and French installation manuals are available through your LISEZ TOUTES CES ÉTAPES local dealer.
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Page 17: Introduction
Figure 1.1, Plénum, collets et garniture de sortie du kit no KZK-050 KZK-410 (4) - section de 10 pieds x 5 po conduit exible (aluminium) homolgué UL-181, Conduit d’air De Classe 0 Figure 1.2, Item no KZK-410 Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 18: Configurations Suggérées
1.2 Configurations suggérées KZK-050 - SORTIE MURALE ARRIÈRE KZK-050 - SORTIE MURALE AVANT KZK-050 - INSTALLATION DANS UN COIN Figure 1.3, Configurations suggérées du KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-050... -
Page 19: Dimensions Et Vue D'ensemble
Si vous installez le plénum à plus de 10 pieds (3 m) et moins de 20 pieds (6 m) au-dessus du foyer, vous aurez besoin de deux (2) kits nº KZK-410 et du kit de coupleurs nº KZK-CPL. Figure 1.5, Vue d'ensemble du kit KZK-050 Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 20: Installation Des Conduit D'air
LES CONDUITS D’AIR DOIVENT ÊTRE INSTALLÉS AVEC UNE ÉLÉVATION VERTICALE MINIMALE DE 4 PO (10 CM) À TOUS LES 12 PO (30 CM) DE COURSE HORIZONTALE RAYON DE COURBURE MINIMAL=5” 4” 12” Figure 1.6, Installation de conduits d'air de longueur minimale Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-050... -
Page 21: Encadrement Et Dégagements
à votre installation. 60” (1524mm) MIN ½ ” (63mm) Tête de gicleur au plafond Figure 2.1, Dégagement au gicleur du kit KZK Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 22: Encadrement
Figure 2.2, Ouverture brute Figure 2.3, Dégagement minimal de la sortie d'air au plafond ¼ ” 6” ACIER D’ENCADREMENT ACIER D’ENCADREMENT 22” Figure 2.4, Encadrement et dégagement Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-050... -
Page 23: Façade Et Finition
AUCUNE VIS PERMISE ¾ 13” ¾ 13” ” ” (330mm) (95mm) (330mm) (95mm) Figure 3.2, Emplacements de vis permis (pour matériaux incombustibles de finition de dimensions minimales Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces... -
Page 24: Matériaux De Finition Combustibles
” (673mm) BORD DE FINITION DU FOYER 6” (152mm) 9” (229mm) ¾ ” (248mm) 12” (305mm) PLANCHER D’ENCEINTE DU FOYER Figure 3.3, Exiges du manteau de KZK Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-050... - Page 25 ¾ ” (19mm) BORD DE FINITION DU FOYER CONTOUR PLANCHER D’ENCEINTE DU FOYER Figure 3.4, Contour avec Matériaux de Finition Murale Combustibles Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
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Page 26: Installation
Installez le(s) plénum(s) dans l’ouverture brute encadrée, tout en maintenant les dégagements minimums aux matériaux Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces Kit Komfort Zone nº KZK-050... - Page 27 KZK-050DT est optionnelle, tout dépendant du choix des matériaux de finition. 10. Continuez l’installation du foyer. Figure 4.4, Installation de la garniture de sortie d’air du plénum Kit Komfort Zone nº KZK-050 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...