Manual Release Mechanism; Electronic Programmer - Cardin GLi Serie Manuel D'instruction

INSTRUCTIONS FOR USE
• This device has been created to be integrated into the structure of specially
made counterbalanced garage doors.
The geared motor is fitted with screw type attachments that allow it to be fitted
inside metal profiles.
• For garage doors with a width not greater than 4 m and not more than 2,7
m in height and for garage doors with a pedestrian access door two GLi824
motors are required, one "master" motor with an encoder wired to the electronic
programmer and one "slave motor" without encoder connection
ASSEMBLY PROCEDURE
The unit may be positioned either to the right or to the left of the passageway.
The builder must make sure that the closing system respects the technical indications
supplied by the standards and laws in force:
- Opening and closing direction mechanical stops;
- Safety margins;
- Correct risk analysis at possible crushing points etc.
See: www.cardin.it - archives - Installation guide and approvals certificates -

MANUAL RELEASE MECHANISM

ed. Unauthorised copying or use of the information contained in this document is punishable by law
An access slot will have to be built into the column for the release mechanism.
RELEASE SYSTEM ACCESS
Side A
33
Manual release system acti-
vated via a 3 mm hexagonal

ELECTRONIC PROGRAMMER

Electronic control unit for two dc motor with an incorporated encoder and radio
receiver card, which allows the memorization of 300 user codes. The "rolling
code" type decoder uses 433.92 MHz series transmitters S449.
The motor rotation speed is electronically controlled, starting slowly and increas-
ing in speed; the speed is reduced as it nears the travel limit so as to enable a
controlled smooth stop.
Programming is carried out using the buttons P1, P2, P3, and allows you to set the
system, the current sensor and the entire door travel distance.
The logic carries out position control using an encoder. The intervention of the
anticrush/antidrag sensor during the closing and opening stages causes travel
direction inversion.
The geared motor is fitted with an
Allen key operated manual release
system. The geared motor can
be released by rotating the hex-
agonal socket clockwise and the
automatic resetting of the gears
is obtained by rotating the socket
anti-clockwise.
In both cases it is sufficient to
rotate the socket to the end of
its natural course making sure
that you do not force it (about 12
rotations).
Side B
socket (Allen key 3)
3
Attention! There is no 230 Vac contact on any part of the electronic
card: only low voltage safety current is available. In conformity with the
electrical safety standards it is forbidden to connect binding posts 9
and 10 directly to a circuit that receives power greater than 30 Vac/dc.
Warning! For the correct operation of the programmer the incorporated
batteries must be in good condition: the programmer will lose the
position of the door in case of blackouts when the batteries are flat
the alarm will sound. Check the good working order of the batteries
every six months (see page 19 "Battery check").
• After having installed the device, and before powering up the program-
mer, release the door (manual release mechanism) and move it manually,
checking that it moves smoothly and has no unusual points of resistance.
• The controlled load output (binding post 15) is aimed at reducing battery
power consumption (if installed) during blackouts; photocells and other
safety devices should be connected to this output.
• When a command is received, via radio or via wire, the electronic program-
mer routes voltage to the CTRL 24 Vdc output. It then evaluates the state
of the safety devices and if they are at rest it will activate the motor.
• Connecting devices to the controlled output contact also allows you to
carry out the autotest function (enabled using "TEST FI" and "TEST FS" in
the "OPTIONS" menu) and check that the safety devices are functioning
correctly.
• The presence of the electrical current sensor does not dispense with the
obligation to install photoelectric cells and other safety devices foreseen by
the safety standards in force.
• Before connecting the appliance make sure that the voltage and frequency
rated on the data plate conform to those of the mains supply.
• For the 230 Vac power supply only use a 2 x 1.5 mm
• The cable may only be replaced by qualified technicians.
• An all pole trip switch with at least 3 mm between the contacts must be
installed between the unit and the mains supply.
• Don't use cables with aluminium conductors; don't solder the ends of cables
which are to be inserted into the binding posts; use cables marked T min
85°C and resistant to atmospheric agents.
• The terminal wires must be positioned in such a way that both the wire and
the insulating sheath are tightly fastened (a plastic jubilee clip is sufficient).
33 230 Vac POWER SUPPLY CONNECTION
• Connect the control and security device wires.
• Run the mains power supply to the separate
two-way terminal board that is already
connected to the transformer.
MOTOR/ENCODER CONNECTION
• You must scrupulously respect the motor connection sequence between the
motors and the programmer. The order of the binding post connections 1 to 6 is
identical on both;
Master motor
1- 2 - power supply motor 1
3-4-5-6 - encoder signal input 1
To change the motor's rotating direction invert
cables 1 and 2
Slave motor
1- 2 - power supply motor 2
To change the motor's rotating direction invert
cables 1 and 2
Preparing the motor connection wires
• Cut the 6-wire cable to the required length according to the installation specifica-
tions; you must remember that in order to avoid current dispersion the maximum
length of the cable must not exceed 20 metres;
- connect the wires of motor "M1" and encoder "1" to the main board on the
electronic programmer;
- run the end of the cable to the terminal board on the motor and connect it to the
terminal block through a cable clamp "PC".
- insert the wires into the binding posts rigorously respecting the order of the colours
indicated in figure 4 and tighten down the cable clamp "PC";
- for the slave motor just connect the 24 V power supply wires (to change the
motor's rotating direction invert cables 1 and 2).
14
IMPORTANT REMARKS
All rights reserved. Unauthorised copying or use of the inform
CS 1392A
4A
DC 0449
J1
L2
F3
10
F2
4A
J2
F1
10
Collegamento motore/encoder - Connecting motor/encoder
Branchement moteur/encodeur - Anschluss der Motor/Encoder
Conexionado motor/encoder
Colore Cablaggi - Colour Code Cable
Coloration Des Câblages - Kabelfarben
Coloración Cableados
Bl Blu Blue
Gr Verde Green
Gy Grigio Grey
Yw Giallo Yellow
Wh Bianco White
MOT
Bk Rd
ENCODER
Rd Bk Bl Gr Gy Yw Wh
1 2 3 4 5 6
Rd Bk
PC
Drawing number :
DI0557
Product Code : CCi824
Draft : P.J.Heath Date :
CARDIN ELETTRONICA S.p.A - 31020 San Vendemiano (TV) Italy - via
F4
BC
L1
2 + cable.
Bleu Blau Azul
Vert Grün Verde
Gris Grau Gris
Jaune Gelb Amarillo
Blanc Weiss Blanco
LCK
LC/CH2
7 8 9 10 11 12 13 14 15
N
L
2 1 1 2
1 2 3 1
24V 1
24V
0 12V
LP LS
FTC-TX
GLi824 - M1
GL
M ENCODER
LCK
Bl Gr Gy Yw Wh
2 3 4 5 6 7
1
PC
Description : Collega
CENTRALINA 2 M
17.01.11