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General Safety
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
WARNING: This appliance is not intended for use by persons (including children) with
reduced, physical or mental capabilities or lack of experience or knowledge unless they
have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety. Children must be supervised to ensure that they do not play with
the appliance.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating power tools may result in serious
personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool's operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
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5) Service
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Safety for Routers
a) Hold the power tool by insulated gripping surfaces to prevent electric shock if the tool cuts
through its own power cord or other power cable
b) Clamp the workpiece to a stable platform. Holding the workpiece by hand or against the body
may lead to loss of control
c) Use safety equipment including safety goggles or shield, ear protection, dust mask and
protective clothing including safety gloves
d) Cloths, cord, string etc should never be left around the work area
e) Ensure the mains supply voltage is the same as the tool rating plate voltage
f) Ensure any cable extensions used with this tool are in a safe electrical condition, and have the
correct ampere rating for the tool
g) Completely unwind cable drum extensions to avoid potential overheating
h) Use appropriate detectors to determine if utility cables or pipes are below the surface of the work
area. Consult utility companies for assistance if necessary. Contact with electric cables can lead to
electric shock and fire. Damaging a gas pipe can lead to explosion. Contact with water lines can
lead to major property damage
i) Ensure embedded objects such as nails and screws have been removed from the workpiece
before commencing operation
j) Handle router bits with care as they can be extremely sharp
k) Before use, check the bit carefully for signs of damage or cracks. Replace damaged or cracked bits
immediately
l) Ensure router cutters/bits are sharp and maintained correctly. Dull cutting edges can lead to
uncontrolled situations including stalling, increased heat and possible injury
m) ALWAYS use both handles and maintain a firm grip on the router before proceeding with any
work
n) Keep handles and gripping surfaces dry, clean and free of oil and grease to ensure the tool can
be securely held in use
o) Before using the tool to make a cut, switch on and let it run for a while. Vibration could indicate
an improperly installed bit
p) Take notice of the direction of rotation of the bit and the direction of feed
q) Keep your hands away from the routing area and router bit cutter. Hold the auxiliary handle or an
insulated gripping surface with your second hand
r) NEVER start the router while the cutter is touching the workpiece
s) Ensure the plunge spring is always fitted when using hand-held
t) Ensure the cutter has completely stopped before plunging to the collet lock position
u) The maximum speed of the router bit/cutter must be at least as high as the maximum speed of
the power tool
v) Parts of the router bits may become hot during operation. Do not handle immediately after use
to avoid risk of burns
w) Do not allow parts to come into contact with combustible materials
x) The shank size of the router cutter/bit must be matched to the exact same size collet fitted to the
router. Incorrectly fitted router cutter/bits will rotate irregularly and have increased vibration that
could lead to loss of control
y) DO NOT press the spindle lock button, or attempt to switch the tool into bit change mode while
the router is operating
z) Keep pressure constant while cutting into the workpiece, allowing the router bit cutter to dictate
the speed of cut. DO NOT force the tool and overload the motor
aa) Ensure rating labels and safety warnings on the tool remain clear to read and are replaced if
marked or damaged
bb)When operating the router, be prepared for the router bit cutter stalling in the workpiece
and causing loss of control. Always ensure the router is firmly held and the on/off switch is
immediately released in such circumstances
cc) After switching on the router, check the router bit is rotating evenly (not 'wobbling') and there is
no additional vibration due to the router bit being incorrectly fitted. Operating the router with an
incorrectly fitted router bit can lead to loss of control and severe injury
dd)EXTREME care must be taken when using cutters with a diameter greater than 2" (50mm).
Use very slow feed rates and/or multiple shallow cuts to avoid overloading the motor
ee) ALWAYS switch off and wait until the bit has come to a complete standstill before removing the
machine from the workpiece
ff) Disconnect from power before carrying out any adjustment, servicing or maintenance
WARNING: Dust generated by using power tools can be toxic. Some materials may be chemically
treated or coated and be a toxic hazard. Some natural and composite materials may contain toxic
chemicals. Some older paints may contain lead and other chemicals. Avoid prolonged exposure to
dust generated from operating a router. DO NOT allow dust to get onto skin or eyes and do not allow
the dust to enter your mouth to prevent absorption of harmful chemicals. Where possible, work in
a well-ventilated area. Use a suitable dust mask and dust extraction system where possible. Where
there is a higher frequency of exposure, it is more critical that all safety precautions are followed and
a higher level of personal protection is used.
silverlinetools.com
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" Plunge Router
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