Manuels Connexes pour Schumacher Electric 98026051
Sommaire des Matières pour Schumacher Electric 98026051
- Page 1 PLASMA CUTTER USER’S GUIDE GUIDE DE L’UTILISATEUR Form 00-99-000377/1003 98026051, 98026052, 98026069, 98026070 © 2003...
- Page 2 SAFETY INFORMATION The following safety information is provided as a guideline to help you operate your new cutter under the safest possible conditions. Any equipment that uses electrical power can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following safety information is provided to give you the information necessary for safe use and operation.
- Page 3 • Do not modify any wiring, ground connections, switches, or fuses in this cutting equipment. • Wear welding gloves to help insulate hands from welding circuit. • Keep all liquid containers far enough away from the cutter and work area so that if spilled, the liquid can not possibly come in contact with any part of the cutter or electrical welding circuit.
- Page 4 FIRE HAZARDS WARNING FIRE OR EXPLOSION CAN CAUSE DEATH, INJURY, AND PROPERTY DAMAGE! To reduce risk of death, injury, or property damage from fire or explosion, read, understand, and follow the following safety instructions. In addition, make certain that anyone else that uses this cutting equipment, or is a bystander in the cutting area, understands and follows these safety instructions as well.
- Page 5 in ANSI standard #Z49.1. If ventilation is not adequate to exchange all fumes and gasses generated during the cutting process with fresh air, do not cut unless you and all bystanders are wearing air-supplied respirators. • Do not heat or cut metals coated with, or that contain, materials that produce toxic fumes (such as galvanized steel), unless the coating is removed.
- Page 6 NOISE HAZARDS WARNING PLASMA ARC CUTTING NOISE CAN DAMAGE HEARING! To reduce the risk of hearing loss from plasma arc cutting noise, read, understand and follow the following safety instructions. In addition, make certain that anyone else that uses this cutting equipment, or is a bystander in the cutting area, understands and follows these safety instructions as well.
- Page 7 SOMMAIRE DES CONSIGNES DE SÉCURITÉ Les consignes de sécurité suivantes vous sont fournies à titre de lignes directrices pour vous aider à utiliser votre nouvelle découpeuse de la manière la plus sure qui soit. Tous les appareils fonctionnant à l’électricité peuvent être dangereux si la personne qui les utilize ignore ou n’observe pas les consignes de sécurité.
- Page 8 INFORMATION SUR LES CHAMPS ÉLECTROMAGNÉTIQUES AVERTISSEMENT Le courant de soudage, pendant son passage dans les câbles de soudage, causera des champs électromagnétiques. Il y a eu et il y a encore un certain souci à propos de tels champs. En attendant que les conclusions finales de la recherche soient établies, il vous serait souhaitable de réduire votre exposition aux champs électromagnétiques pendant le soudage ou le coupage.
- Page 9 RISQUES D’INCENDIE AVERTISSEMENT LES INCENDIES OU LES EXPLOSIONS PEUVENT ETRE MORTELS, PROVOQUER BLESSURES CORPORELLES, CAUSER DOMMAGES MATÉRIELS! Afin de réduire les risques d’accidents mortels, de blessures corporelles et de dégâts matériels causés par un incendie ou une explosion, veuillez lire, comprendre et observer ces consignes de sécurité. De plus, assurez-vous que toute personne susceptible d’utiliser cette machine ou de se tenir dans l’aire de découpe comprend et observe également ces consignes de sécurité.
- Page 10 • Couvrez les murs, les plafonds et les sols constitutes de matériaux inflammables avec des couvertures ou protections résistantes à la chaleur. • Inspectez l’aire de découpe afin de vous assurer qu’elle ne présente ni étincelles, ni métal ou scories en fusion, ni flammes avant de vous en éloigner. RISQUES DE FUMÉES TOXIQUES AVERTISSEMENT LES FUMÉS, LES GAZ, ET LES VAPEURS PEUVENT VOUS INCOMMODER,...
- Page 11 • N’exposez pas les bouteilles à une chaleur excessive, des étincelles, des particules en fusion, des flammes, etc. Les bouteilles de gaz soumises à une temperature supérieure à 130°F (55°C) doivent être refroidies par vaporisation d’eau. • N’exposez pas les bouteilles à une forme d’électricité quelle qu’elle soit. •...
- Page 12 RISQUES DE PERTE AUDITIVE AVERTISSEMENT LE BRUIT RÉSULTANT DE LA DÉCOUPE AU PLASMA PEUT CAUSER UNE PERTE AUDITIVE ! Afin de réduire les risques de surdité à la suite de la découpe au plasma, lisez attentivement les consignes de sécurité suivantes pour bien les comprendre et observez-les.
- Page 13 INTRODUCTION DESCRIPTION Your new plasma arc cutter has been designed to cut any electrically conductive material in applications such as maintenance shops, service stations, van conversion shops, auto restoration and salvage operations, etc. On steel, all models can cut thicknesses of less than 26 gauge but the 120V model can cut up to 5/16” inch steel, and the 230V model can cut up to 3/8”...
- Page 14 WARNING ELECTRIC SHOCK CAN KILL! FIRE CAN KILL, INJURE, AND CAUSE PROPERTY DAMAGE! • To reduce the risk of electric shock and fire, connect only to properly grounded and fused outlets. • Never alter the AC power cord provided on the welder. Never alter an extension cord or extension cord plugs.
- Page 15 CONTROLS & THEIR FUNCTIONS 1. POWER OUTPUT INDICATOR When lit, this LED indicates that power is available for cutting. 2. ALARM INDICATOR When lit, this LED indicates that one of the alarms has triggered. At the same time the digital display (Ref.
- Page 16 DISPLAY ERROR or PROBLEM CORRECTION/RESET Inverter error/malfunction Turn the unit OFF and then ON again. If this condition persists, contact Technical Service 4. Digital Display Function LED This LED indicates what function the digital display is indicating – Volts, Amps, or Air Pressure (bar) 5.
- Page 17 PLASMA TORCH CONSUMABLE PARTS During the cutting process, the parts on the end of the torch are slowly consumed. To prevent premature consumption of some torch parts and to prevent damage to the torch itself, it is necessary to replace the consumable parts in a timely manner. When the cutting arc seems to be weaker than normal or sputters, inspect all torch consumables for wear and damage and replace as needed.
- Page 18 CONNECT WELDER GROUND Attach the ground clamp to the work piece making sure that the work piece is cleaned of dirt, oil, rust, scale, oxidation, and paint at the point of connection. It is best to connect the ground clamp directly to the work piece and as close to the cut as possible.
- Page 19 TROUBLESHOOTING The following TROUBLESHOOTING information and tables are provided as a guide to help resolve some of the more common problems that could be encountered. Should you or qualified repair personnel be unable to resolve a problem or determine which of the possible solutions will remedy a specific problem, contact WELDER SERVICE for over-the-phone diagnostic assistance at: (800) 458- 6447.
- Page 20 REPLACEMENT PARTS LIST...
- Page 21 Reference Part Number Part Number Description Number 120 Volt Models 230 Volt Models 9807600546 9807600543 CIRCUIT BOARD CE 22662 POWER CORD 9807600400 9807600400 POWER CORD STRAIN RELIEF 9807600398 9807600398 MOUNTING BLOCK 9807600433 9807600433 SWITCH 9807600408 9807600408 KNOB 9807600495 9807600495 FAN ASSEMBLY 92500 92500 TORCH ASSEMBLY...
- Page 22 Reference Part Number Description Number 9807600519 TORCH BODY 92503 ELECTRODE STANDARD 92504 ELECTRODE EXTENDED (opt.) 92505 AIR DIFFUSER 92501 NOZZLE STANDARD 92502 NOZZLE EXTENDED (opt.) 92506 NOZZLE CAP 92507 WIRE STANDOFF 92508 TORCH ROLLER STANDOFF (opt.)
- Page 23 MANUFACTURER’S LIMITED WARRANTY The manufacturer warrants that it will repair, at no charge for parts or labor, the Plasma Cutter or components, proven defective in material or workmanship, during the following time period(s) after date of original retail purchase: For 5 Years: The Plasma Cutter’s switch, solenoid valve and air pressure switch only For 2 Years: The Entire Plasma Cutter including main circuit boards(excluding accessories packed with the plasma cutter) For 1 Year: The Plasma cutter’s Welding Cables and Cutting Torch...