Porter Cable 59381 Manuel D'instructions

HINGE BUTT TEMPLATE
Gabarit Pour Entailles de
Charnières
Plantilla Para Bisagras
Instruction manual
Manuel d'instructions
Manual de'instrucciones
TO REDUCE THE RISK OF INJURY,
USER MUST READ INSTRUCTION
MANUAL BEFORE OPERATING PRODUCT.
PARA REDUCIR EL RIESGO
DE LESIONES, EL USUARIO
DEBE LEER EL MANUAL DE INSTRUCCIONES ANTES
DE OPERAR EL PRODUCTO
AFIN DE RÉDUIRE LE
RISQUE DE
BLESSURES, L'UTILISATEUR DOIT LIRE LE MODE
D'EMPLOI AVANT D'UTILISER LE PRODUIT.
To learn more about Porter-Cable visit our website at:
http://www.porter-cable.com
Part No. A22489 - 05-01-07 Rev. A
DEFINITIONS - SAFETY GUIDELINES
indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
indicates a potentially haz ard ous situation which, if not
avoided, may result in minor or mod er ate injury.
used without the safety alert symbol indicates potentially
hazardous situation which, if not avoided, may result in property damage.
General Safety Rules
Read all instructions. Failure to follow all instructions listed below may result in electric
shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your
mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE
MACHINE. Learning the machine's application, limitations, and specific hazards will greatly
minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday
eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection
equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI
S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear
protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in
damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to
prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best
and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained
tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that
may affect its operation. A guard or any other part that is damaged should be properly repaired or
replaced with Delta or factory authorized replacement parts. Damaged parts can cause further
damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children
and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the "OFF"
position before plugging in the power cord. In the event of a power failure, move the switch to the
"OFF" position. An accidental start-up can cause injury. Do not touch the plug's metal prongs when
unplugging or plugging in the cord.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to
prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools,
scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don't force a machine or an attachment to do a job for which it was
not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not
recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating.
See the Extension Cord Chart for the correct size depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier
the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of
control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER,
OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown
out at high speed.
17. DON'T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may
result.
18. DON'T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the
cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave the
machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE "OFF", AND DISCONNECT THE MACHINE FROM THE POWER SOURCE
before installing or removing accessories, changing cutters, adjusting or changing set-ups. When
making repairs, be sure to lock the start switch in the "OFF" position. An accidental start-up can
cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could
cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO NOT USE
THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL,
OR MEDICATION. A moment of inattention while operating power tools may result in injury.
24.
AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND
ASBESTOS DUST. Direct particles away from face and body. Always operate tool in well ventilated
area and provide for proper dust removal. Use dust collection system wherever possible. Exposure
to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious
lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust.
Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful
material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for
the dust exposure, and wash exposed areas with soap and water.
• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may con-
tact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool
"live" and shock the operator.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding
the work by hand or against your body leaves it unstable and may lead to loss of control.
• Metal cutting with router: If using router for metal cutting, clean out tool often. Metal dust and chips often
accumulate on interior surfaces and could create a risk of serious injury, electrical shock or death.
• Never run the motor unit when it is not inserted in one of the router bases. The motor is not designed to
be handheld.
• Keep handles dry, clean, and free from oil and grease. This will enable better control of the tool.
• Keep hands away from cutting area. Never reach under the workpiece for any reason. Keep the router
base firmly in contact with the workpiece when cutting. Hold the router only by the handles. These pre-
cautions will reduce the risk of personal injury.
• Use sharp cutters. Dull cutters may cause the router to swerve or stall under pressure.
• Never touch the bit immediately after use. It may be extremely hot.
• Be sure that the motor has stopped completely before you lay the router down. If the cutter head is still
spinning when the tool is laid down, it could cause injury or damage.
• Be sure that the router bit is clear of the workpiece before starting the motor. If the bit is in contact with
the workpiece when the motor starts it could make the router jump, causing damage or injury
• Do not press spindle lock button while the motor is running. Doing so can damage the spindle lock.
activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paint.
• crystalline silica from bricks and cement and other masonry products.
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
other construction activities. Wear protective clothing and wash exposed areas with soap and water.
Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful
chemicals.
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
59381
glasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS
WEAR CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI S12.6 (S3.19) hearing protection
Copyright © 2007 Porter-Cable
• NIOSH/OSHA/MSHA respiratory protection
TEMPLATE CAPACITIES
Porter-Cable Model 59381 Hinge Butt Template will accommodate routing for up to four hinges on
wood doors and jambs of the following sizes:
Hinge Size: 3", 3½", 4", 4½", 5", 5½", and 6"
Door Heights: From 6' up to 8'. (There are detents for standard heights 6', 6'6", 6'8", and 7')
Door Thickness: 1-3/8", 1-3/4", 2", 2-1/4" and 2-1/2"
STANDARD PARTS
2
3
4
The standard parts for the 59381 Hinge Butt Template include:
1. Templates (4)
2. Long rails (2)
3. Short rails (3)
4. Thumb screws, small (8)
5. Thumb screws, large (6)
6. Locknut (42237)
7. 5/8" OD Template guide (42042)
8. Carbide-tipped bit with 1/2" diameter cutter (43437PC)
9. Short end gauge (2) for 5" and 6"
10. Long end gauge (2) for 7" and 8"
11. Hex key
12. Corner chisel
HINGE CORNER RADIUS
The hinge corner radius is determined by certain combinations of template guide and router
bits. The following two hinge corner radius styles can be created using the parts that come stan-
dard:
For hinges with 1/4" radius corners:
•Template guide with 5/8" OD (42042)
•Router bit with 1/2" diameter cutter (43437PC – carbide tipped)
For hinges with square corners:
•Use the bits and guides for 1/4" radius corners
• Use the included corner chisel to make the corners square
For other hinge corner radius styles, consult the list below for additional bits and template guides
that are needed:
For hinges with 5/16" radius corners:
• Template guide with 59/64" OD (42039)
• Router bit with 5/8" diameter cutter (43440PC)
For hinges with 5/8" radius corners:
• Template guide with 1-35/64" OD (42048)
• Router bit with 1-1/4" diameter cutter (43442PC)
NOTE: The part numbers in parenthesis are Porter-Cable part numbers.
JAMB GAUGES
Jamb Gauges (not included) are required to set up the template to route wood doors to fit into
pre-routed wood or metal jambs or to provide clearance for weather stripping. Jamb gauges are
available through a Porter-Cable service center. Recessed slots are provided in the kitbox for jamb
gauge storage.
GETTING PREPARED
WHEN HANGING DOORS 6 TO 7 FEET TALL: Clearance at top of door may be 1/16" or 1/8". The
top of the top hinge may be located anywhere between 5" to 6" from the top of the door. The bottom
of the bottom hinge may be located anywhere from 9" to 10" from the floor. Use short end gauge
marked with 5" and 6".
USE OF THIS TOOL CAN GENERATE AND DISBURSE DUST OR OTHER
ROUTER SAFETY RULES
Some dust created by power sanding, sawing, grinding, drilling, and other construction
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and
Use of this tool can generate and/or disburse dust, which may cause serious and
ALWAYS USE SAFETY GLASSES. (ANSI Z87.1) and (CAN/CSA Z94.3) Everyday eye-
SETUP AND OPERATION
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